Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler stands as an unparalleled masterpiece, meticulously crafted to fulfill the intricate and varied demands of state-of-the-art material handling systems.
Exceptional Durability
Built with top-tier materials, our conveyor idler showcases remarkable resilience against wear, corrosion, and impact. It's engineered to effortlessly bear heavy loads and maintain continuous operation. Whether deployed in mines, ports, or expansive manufacturing facilities, it guarantees a prolonged service life, even in the most challenging industrial settings.
Precision Engineering for Optimal Performance
Our idler benefits from precision machining, ensuring impeccable alignment and balance. This level of accuracy significantly curtails vibration and noise during use, resulting in smoother conveyor belt motion. It minimizes belt misalignment and premature wear, amplifying the overall efficiency and dependability of your conveyor system.
Low Friction Design
Incorporating state-of-the-art bearing technology and a meticulously crafted surface finish, our conveyor idler delivers exceptionally low friction. This feature reduces the energy required to drive the conveyor and diminishes heat production, which in turn extends the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the critical need to minimize downtime, our conveyor idler is designed for effortless installation, facilitating quick and seamless replacement or upgrade. Its modular design eases maintenance, allowing straightforward access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Our idler is adaptable to various conveyor belt widths and types, tailored to fulfill specific project needs. From high-speed parcel sorting systems to robust ore transport lines or standard factory conveyors, our product ensures consistent, reliable performance.
Quality Assurance and After-Sales Support
Dedicated to top-tier quality, each conveyor idler undergoes rigorous quality control before dispatch. Our after-sales team stands ready to deliver technical support, spare parts, and any assistance needed to maintain the seamless operation of your conveyor system.
Opt for our conveyor idler to experience increased productivity, lowered operational expenses, and a more dependable material handling process.
Our polyurethane products offer an impressive suite of properties, including resistance to wear, oil, acids, alkalis, ozone, and aging. They also provide resistance to low temperatures, tearing, and impacts; boast high elasticity, robust vibration absorption, and significant load support capacity. These multifaceted attributes render them essential across industries such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our innovative roller surface material is crafted from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material surpasses conventional counterparts in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical characteristics among engineering plastics, we enhance the roller surface and seat cover. Compared with traditional materials, our choice offers remarkable advantages in performance and longevity.
Our parallel rollers are engineered for excellence, offering unparalleled wear resistance and an exceptionally low friction coefficient, preserving belt integrity. With outstanding self-lubricating properties, they operate without oil injection and remain free from jamming even under severe conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while operating in temperatures ranging from -40ºC to 90ºC. Light in weight, easy to install, and maintenance-free, our parallel rollers guarantee smooth operation and longevity, fulfilling all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Our advanced automatic cutting machines precisely cut the roller pipe with impeccable accuracy, ensuring no deformation or chips. The perpendicularity between the fracture and the pipe is exceptionally high, as is the parallelism between the two ends.
(2) Leveraging cutting-edge boring machines, we achieve high coaxiality by boring both ends of the roller pipe simultaneously where bearings are installed. This process includes comprehensive end face flattening and interior angle cutting in a single, seamless operation.
(3) We apply an anti-rust paint meticulously on the inner wall of the supporting roller, guaranteeing exceptional corrosion resistance.
2. Roller Shaft
Our precision slot flat double end milling machine works in harmony to process the slot flat at both ends, ensuring perfect symmetry in the roller shaft.
3. Bearing:
1) We utilize roller bearings from premier domestic and international brands, ensuring unmatched reliability and performance.
2) With our semi-automatic system, we quantitatively fill low-temperature lithium-based lubricating grease, eliminating future refills and providing excellent cold resistance.
4. Sealing
Our innovative composite sealing structure, combining non-contact labyrinth and contact lip seals, delivers superior waterproof and dustproof performance with an outstanding sealing effect.
5. Product Assembly
We employ automatic pressing techniques that ensure the highest level of assembly accuracy for the supporting rollers.
6. Welding:
Our fully automatic mixed gas shielded welding process produces superior welding seam quality with impeccable accuracy. The integration of dust removal devices makes it a safe, efficient, and environmentally responsible choice.
7. Coating:
Our state-of-the-art dust-free sealed automatic coating line facilitates seamless operations from loading and unloading to coating, palletizing, and packaging, while ensuring the harmless treatment of exhaust gases.
We offer a diverse range of products including rollers, idlers, pulleys, rubber belts, and belt conveyors, tailored to meet your specific industrial needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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