Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a premium-grade, high-quality component, immaculately engineered to provide seamless support and guidance for conveyor belts, ensuring the exquisite efficiency and smooth operation of material transport systems. Constructed from exceptionally durable materials, this idler is designed to withstand heavy loads and challenging environments effortlessly. Its precision-engineered design minimizes friction and wear on the conveyor belt, noticeably extending its lifespan while substantially reducing maintenance expenses. User-friendly and easy to install and maintain, our Conveyor Idler is the ideal solution for a spectrum of industries, including mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our reliable and enduring Conveyor Idler.
Our cutting-edge polyurethane products feature an impressive array of properties, including remarkable wear resistance, oil resistance, and resistance to acids and alkalis. Additionally, they boast ozone resistance, aging resistance, and resilience to low temperatures, along with tear resistance and impact resistance. Their high elasticity and robust vibration absorption make them perfect for supporting large loads. These versatile products are extensively utilized across numerous industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Crafted with meticulous precision, the roller surface is made from ultra-high molecular weight polyethylene pipe, a high-performance material independently produced by our factory. This material is distinguished by its exceptional wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it far apart from traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties amongst engineering plastics, ensures that both the roller surface and seat cover deliver outstanding performance benefits over conventional materials.
The tapered self-aligning roller is ingeniously designed to provide steadfast support for conveyor belts and the materials they transport, acting as a vital component to assure the unwavering stability of conveyor systems. These rollers provide significant value and efficacy during their operation, ensuring they play an indispensable role in the material transportation process. Their exemplary product characteristics have secured their essential status across a variety of fields and industries. Over time, they have continued to advance and excel, earning sustained praise and admiration from users.
Our company leads in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These essential components are intricately coupled with self-aligning brackets and are critical for self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a pivotal role in preventing belt misalignment, ensuring operational stability and maximizing efficiency.
We specialize in producing parallel rollers, celebrated for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal wear on belts. These rollers boast outstanding self-lubricating properties, eliminating the need for oil injection and reducing the risk of adherence under harsh conditions. They are endowed with anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. With superior mechanical properties, a lightweight design, and maintenance-free operation, they ensure smooth performance and extended service life. Our factory also offers a comprehensive assortment of conveyor belt-related products to fulfill all your specific requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.