Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler epitomizes superior craftsmanship, thoughtfully engineered to fortify and effortlessly guide conveyor belts. This ensures not just uninterrupted material flow but also elevates operational efficiency. Crafted from the most resilient materials, this idler effortlessly withstands heavy loads and demanding conditions. Its precision design significantly reduces both friction and wear on your conveyor belt, lengthening belt life while substantially cutting maintenance expenses. Intuitively designed for user-friendliness, the Conveyor Idler is simple to install and maintain, serving as a vital solution for sectors such as mining, construction, and manufacturing. Enhance your conveyor system's performance with our reliable, robust, and enduring Conveyor Idler.
Our advanced polyurethane products embody the peak of contemporary engineering, offering an impressive spectrum of extraordinary properties. These include excellent wear resistance, oil resistance, and resilience against acids and alkalis. With additional virtues like ozone resistance, anti-aging, and low-temperature toughness, they excel in tear resistance and impact cushioning. Their exceptional elasticity and vibration damping abilities render them ideal for high-load applications. These adaptable products are extensively utilized across a range of industries, from national defense and mining machinery to construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
The roller surface, crafted from ultra-high molecular weight polyethylene pipe, signifies a high-performance breakthrough uniquely produced by our factory. This material surpasses traditional metal rollers with its exceptional wear resistance, corrosion prevention, non-stick characteristics, and self-lubrication. By employing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical traits among engineering plastics, both the roller surface and seat cover offer remarkable performance, outperforming conventional materials.
The tapered self-aligning roller is an engineering triumph, meticulously designed to robustly support conveyor belts and their material payloads. As a vital component, it ensures the steady operation of conveyor systems. These rollers deliver considerable value and efficiency, playing a pivotal role in material transportation. Their outstanding product characteristics have established their essentiality across numerous fields and industries. As they continually evolve and enhance, they consistently garner praise and admiration from users.
Our company leads in the specialized production of wing rollers, also referred to as retaining or vertical rollers. Critical to self-aligning roller systems, these components are expertly integrated with self-aligning brackets. Strategically positioned on both sides of conveyor belts, wing rollers are key in preventing belt misalignment, thereby ensuring operational stability and maximizing efficiency.
We excel in crafting parallel rollers, renowned for their exceptional wear resistance and extremely low friction coefficient, which significantly reduce belt wear. These rollers feature superb self-lubricating properties, eliminating the necessity for oil injection and preventing sticking, even under challenging conditions. They are anti-static and resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Engineered to endure repeated shocks and vibrations, these rollers perform flawlessly across a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and ease of installation and maintenance ensure smooth, maintenance-free operation and extended service life. Our factory also provides a comprehensive suite of conveyor belt-related products to satisfy every requirement.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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