Robust Conveyor Roller for Belt Mixing Systems Handling >400t/H Capacity

• Customization: Available
• Material: Polyurethane
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
• Bearing Type: Double Sealed Bearing
• Type: Impact Idler
• Object: Conveyor System
• Mixing Method: Belt
• Product Capacity: >400t/H
• Model No.: Dtii Dtiia Td75
• Shaft Diameter: 20mm-40mm
• Marketing Type: Ordinary Products
• Transport Package: Standard Export Packing
• Specification: Polyurethane blade, color coated steel pipe, galva
• Trademark: hebeiguobo
• Origin: Hebeicangzhou
• HS Code: 8431390000
• Production Capacity: 500000/Year
• Package Size: 100.00cm * 100.00cm * 80.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Name: Conveyor Idler

Category: Conveyor Idler

Discover the ultimate in engineering sophistication with our Conveyor Idler, a premier embodiment of superior craftsmanship. Meticulously engineered to strengthen and smoothly guide conveyor belts, this idler ensures an uninterrupted material transport experience while significantly boosting operational efficiency. Constructed from the highest-quality, most durable materials, it effortlessly manages heavy-duty loads and endures tough environmental conditions. Its precision-engineered construction dramatically minimizes friction and wear, prolonging your conveyor belt's lifespan and cutting maintenance costs. Notably user-friendly, the Conveyor Idler is exceptionally easy to install and service, making it an essential solution for industries such as mining, construction, and manufacturing. Elevate your conveyor system's performance with our reliable, robust, and long-lasting Conveyor Idler.

Our cutting-edge polyurethane products epitomize the forefront of engineering innovation, showcasing a remarkable array of exceptional properties. They demonstrate extraordinary resistance to wear, oil, acids, and alkalis. Furthermore, these products excel in ozone resistance, aging resistance, and exhibit remarkable durability even at low temperatures. Boasting exceptional tear resistance and impact absorption, their elasticity and vibration damping abilities make them perfect for high-demand applications. These adaptable marvels find widespread use across numerous industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.

Introducing the roller surface made from ultra-high molecular weight polyethylene pipe, a groundbreaking innovation produced exclusively by our factory. This advanced material surpasses traditional metal rollers with unmatched wear resistance, corrosion prevention, non-stick qualities, and self-lubricating features. Leveraging the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), noted as the best in its class among engineering plastics, both the roller surface and seat cover deliver superior performance, setting a new benchmark compared to conventional materials.

 

Unveil the engineering wonder of the tapered self-aligning roller, intricately designed to provide steadfast support for conveyor belts and their material loads. This crucial component ensures stable and efficient conveyor system operations. Delivering exceptional value and performance, these rollers are indispensable in material transport, acclaimed across a diverse range of fields and industries. As they continue to advance, they garner widespread recognition and admiration from users, solidifying their place as essential components in modern industrial applications.

Our company stands as a leading authority in the specialized production of wing rollers, also known as retaining or vertical rollers. Essential to the integrity of self-aligning roller systems, these components are expertly connected to self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play a crucial role in preventing belt misalignment, ensuring operational stability, and optimizing efficiency within the conveyor system.

 

We specialize in manufacturing parallel rollers, esteemed for their outstanding wear resistance and extremely low friction coefficient, which greatly reduces belt wear. These rollers possess excellent self-lubricating properties, eliminating the need for oil injection and preventing sticking even in the most challenging conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand constant shocks and vibrations, these rollers perform excellently in temperature ranges from -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and ease of installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet every requirement.

No.	Item	Description
1	Roller Diameter	60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm
2	Shell Thickness	3/3.5/4/4.5/5/5.5/6mm
3	Face Length	100mm-4000mm
4	Shaft Diameter	20/25/30/35/40/45/50mm
5	Bearing	6204/6205/6305/6206/6306/6307/6308/6309/6310
6	Bearing Type	ZZ C3 / ZRS C3
7	Bearing Brand	HRB/LYC
8	Seal	MY/TK/TKII/TKIII/TF/AR/RG/RD
9	Pipe Material	Carbon Steel Q235
10	Shaft Material	Cold Drawing Round Steel
11	Surface Treatment	Powder Coating/Galvanizing
12	Surface Color	Customized

Diameter	60-219mm
Length	100-3500mm
Tube	Q235(GB)
Shaft	45# steel(GB) equal to C45
Bearing	Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance
Grease	Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal
Lubrication	Grease is Lithium soap type grease with Rust Inhibitors
Welding	Mixed gas shielded arc welding end
Painting	Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting

FAQ

 

Q1: What's the service life of your rollers?
A: At least 50,000 hours.

Q2: Can we have sample?
A: Yes of course.

Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.

Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.

Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.