Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a truly remarkable solution crafted to meet and exceed the diverse and demanding requirements of today's material handling systems, ensuring efficiency and reliability.
Exceptional Durability
Crafted from premium-grade materials, our conveyor idler showcases outstanding resistance to wear, corrosion, and impact. It's engineered to withstand substantial loads and continuous operation, promising a long service life even in the most demanding industrial environments like mines, ports, and large-scale manufacturing facilities.
Precision Engineering for Optimal Performance
This idler is precision-machined to maintain perfect alignment and balance, significantly reducing vibration and noise during operation. This precision results in smoother conveyor belt movement, minimizing the risk of belt misalignment and premature wear, thereby boosting the overall efficiency and reliability of your conveyor system.
Low Friction Design
Equipped with advanced bearing technology and a meticulously designed surface finish, our conveyor idler minimizes friction exceptionally well. This not only lowers the power consumption needed to drive the conveyor but also decreases heat generation, thereby extending the life of both the idler and the belt.
Easy Installation and Maintenance
We appreciate the importance of minimizing downtime in industrial operations. Our conveyor idler is designed for straightforward installation, facilitating quick and hassle-free replacement or upgrades. Additionally, its modular design simplifies maintenance, allowing easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Designed to accommodate a wide range of conveyor belt widths and types, our idler is customizable to meet specific project needs. Whether it's a high-speed parcel sorting system, a robust ore transportation line, or a standard factory conveyor, our product ensures consistent and dependable performance.
Quality Assurance and After-Sales Support
We are unwavering in our commitment to quality. Each conveyor idler undergoes stringent quality control protocols before dispatch. Additionally, our dedicated after-sales team is always prepared to provide technical assistance, spare parts, and any necessary support to guarantee the seamless operation of your conveyor system.
Choose our conveyor idler and experience enhancements in productivity, reductions in operating costs, and a more reliable material handling process.
Our polyurethane products are renowned for their exceptional properties, including wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and aging resistance. They also excel in low temperature resistance, tear resistance, impact resistance, high elasticity, strong vibration absorption, and robust load support capacity. These versatile attributes make them indispensable in various sectors like national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our pioneering roller surface material is developed from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material surpasses conventional counterparts in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By integrating ultra-high molecular weight polyethylene (UHMW-PE), known for its outstanding mechanical and physical properties among engineering plastics, we enhance the roller surface and seat cover. Compared to traditional materials, our choice presents remarkable advantages in performance and longevity.
Our parallel rollers are engineered to offer unparalleled wear resistance and an exceptionally low friction coefficient, preserving belt integrity. With superior self-lubricating properties, they operate without oil injection and remain free from jamming even in harsh conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They endure repeated shocks and vibrations while functioning in temperatures ranging from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, meeting all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is meticulously crafted using an advanced automatic cutting machine, ensuring that the pipe body is cut with precision and devoid of deformation or chips. The cuts exhibit superior perpendicularity to the pipe's axis, while the parallelism at both ends is maintained with remarkable exactitude.
(2) Equipped with a specialized boring machine, our roller pipe undergoes dual-end boring where bearings are installed, achieving unparalleled coaxial alignment. Additionally, the machine skillfully executes end face flattening and interior angle cutting in one seamless operation.
(3) The inner wall of the supporting roller receives a high-quality anti-rust painting, ensuring it boasts exceptional resistance to corrosion.
2. Roller Shaft
A state-of-the-art slot flat double end milling machine is employed to simultaneously process the slot flat at both ends of the roller shaft, guaranteeing that the slots are perfectly symmetrical.
3. Bearing:
1) We utilize roller bearings from both domestic and international top-tier brands, ensuring reliability and performance.
2) A semi-automatic system precisely fills roller bearings with a low-temperature lithium-based lubricating grease, effectively negating the need for future refilling while offering excellent cold resistance properties.
4. Sealing
Employing an innovative composite sealing structure that combines non-contact labyrinth and contact lip seals, our design is both waterproof and dustproof, delivering superior sealing performance.
5. Product Assembly
Utilizing automatic pressing techniques, we ensure the assembly accuracy of supporting rollers is consistently precise and reliable.
6. Welding:
Fully automated mixed gas shielded welding is employed, producing welds of superior quality and high precision. Our process is augmented with cutting-edge dust removal systems, offering an operation that is safe, efficient, eco-friendly, and health-conscious.
7. Coating:
Our operations feature a pristine, dust-free, sealed, and environmentally friendly automatic coating line. This line adeptly handles automatic loading & unloading, coating, palletizing, and packaging, ensuring the environmentally responsible treatment of all exhaust gases.
Offering a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors tailored to your specific needs:
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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