Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler epitomizes unparalleled precision and expert craftsmanship, carefully engineered to meticulously support and guide conveyor belts seamlessly. This innovation not only guarantees the fluid movement of materials with exceptional efficiency but also represents a leap in operational competence. Built from the most robust materials available, our idler effortlessly handles heavy-duty loads and withstands demanding conditions without compromise. Its precision engineering reduces friction and wear on the conveyor belt, significantly extending belt longevity and drastically cutting maintenance expenses. Designed with user-friendliness in mind, the Conveyor Idler is remarkably easy to install and maintain, establishing itself as an essential solution across industries such as mining, construction, and manufacturing. Experience a monumental boost in your conveyor system’s performance with the dependability and durability of our Conveyor Idler.
Our state-of-the-art polyurethane products represent a pinnacle of modern engineering, offering an impressive spectrum of exceptional characteristics. These include extraordinary wear resistance, superior oil resistance, and resilience against acids and alkalis. Additional advantages encompass ozone resistance, aging resistance, and remarkable durability at low temperatures, alongside excellent tear resistance and impact absorption. Their phenomenal elasticity and vibration damping make them ideal for high-load applications. These versatile products are extensively utilized across a wide range of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Our roller surface is crafted from ultra-high molecular weight polyethylene pipe, a groundbreaking high-performance material produced exclusively by our factory. This innovative material outshines traditional metal rollers with its exceptional wear resistance, corrosion prevention, ability to resist sticking, and self-lubricating properties. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its exceptional mechanical and physical attributes among engineering plastics, the roller surface and seat cover deliver unparalleled performance, far surpassing conventional materials.
The tapered self-aligning roller is a marvel of engineering, masterfully designed to robustly sustain conveyor belts and their material loads. As a fundamental component, it ensures the stable and efficient operation of conveyor systems. These rollers provide immense value and enhance productivity, playing a pivotal role in material transport. Their outstanding product attributes have cemented their indispensability across numerous sectors and industries. As these rollers continue to evolve with cutting-edge advancements, they consistently earn accolades and admiration from users worldwide.
Our company is a leader in the manufacturing of specialized wing rollers, also known as retaining or vertical rollers. These critical components are expertly integrated into self-aligning roller systems and interconnected with self-aligning brackets. Strategically positioned on both sides of conveyor belts, wing rollers are essential in preventing belt misalignment, thus ensuring operational stability and optimizing efficiency to the fullest extent.
We excel in producing parallel rollers, renowned for their extraordinary wear resistance and exceptionally low friction coefficient, which significantly reduces belt wear. These rollers possess excellent self-lubricating qualities, removing the necessity for oil injection and preventing sticking even under intense conditions. They are anti-static and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to endure repeated shocks and vibrations, these rollers operate flawlessly across a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight structure, and ease of installation and maintenance guarantee smooth, maintenance-free operation and an extended service life. Our factory also offers a comprehensive array of conveyor belt-related products to cater to every requirement.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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