Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, meticulously crafted high-performance component designed to seamlessly support and gently guide conveyor belts, ensuring uninterrupted and efficient material transportation. Made from durable, high-strength materials, this idler is engineered to withstand heavy loads and challenging environments with ease. Its precision engineering significantly reduces friction and wear on the conveyor belt, prolonging its lifespan while minimizing maintenance expenses. User-friendly and easy to install and maintain, the Conveyor Idler is the perfect solution for numerous industries, including mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our dependable and enduring Conveyor Idler, crafted for optimal performance.
Our cutting-edge polyurethane products stand out with a remarkable suite of properties, including exceptional wear resistance, superior oil resistance, and remarkable resistance to acids and alkalies. They offer outstanding ozone resistance, demonstrate longevity against aging, and exhibit unparalleled resilience in low temperatures, paired with exceptional tear and impact resistance. Their impressive elasticity and robust vibration absorption make them ideal for supporting substantial loads. These versatile products are extensively employed across an array of industries such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, offering exceptional performance and reliability.
The roller surface, crafted from ultra-high molecular weight polyethylene pipe, represents a high-performance material innovatively produced in-house by our factory. It stands out with remarkable wear resistance, superior corrosion resistance, non-adhesive properties, and self-lubrication, setting a new standard beyond traditional metal rollers. Utilizing the advanced properties of ultra-high molecular weight polyethylene (UHMW-PE), which is celebrated for its outstanding mechanical and physical characteristics among engineering plastics, ensures that both the roller surface and seat cover offer significant performance advantages over conventional materials, making it an exemplary choice for enhanced durability and efficiency.
The tapered self-aligning roller is expertly designed to provide steadfast support for conveyor belts and their material loads, serving as a vital component that ensures the stable and reliable operation of conveyor systems. These rollers deliver significant value and effectiveness during use, ensuring their essential role in efficient material transportation. Their outstanding product characteristics have solidified their indispensable position across various fields and industries. Over time, these rollers have evolved and flourished, continuously receiving accolades and commendations from satisfied users, underscoring their unparalleled significance and reliability.
Our company is a pioneer in the specialized production of wing rollers, also recognized as retaining rollers or vertical rollers, crucial components linked to self-aligning brackets, essential in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a pivotal role in averting belt misalignment, thus ensuring operational stability and efficiency. Their indispensable function in maintaining the smooth and accurate trajectory of the conveyor system is a testament to our commitment to delivering exceptional reliability and performance.
We specialize in producing parallel rollers known for their extraordinary wear resistance and ultra-low friction coefficient, ensuring minimal wear and tear on belts. These rollers possess outstanding self-lubricating properties, eliminating the need for oiling and significantly reducing the risk of sticking, even in challenging conditions. They provide anti-static properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the capability to withstand repeated shocks and vibrations, these rollers function effectively within a broad temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight build, easy installation, and maintenance-free design ensure seamless operation and an extended service life. Our factory also offers a comprehensive suite of conveyor belt-related products to cater to all your diverse requirements, ensuring optimal performance and longevity.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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