Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler exemplifies the pinnacle of manufacturing brilliance, crafted with precision engineering to offer unparalleled support and navigation for conveyor belts. With a design focused on high efficiency, it ensures consistent, uninterrupted material transport across a wide range of industries. Constructed from premium, durable materials, this idler effortlessly manages heavy-duty loads and withstands rigorous operating environments. Its pioneering design minimizes friction and belt wear, substantially extending the belt's lifespan and significantly reducing maintenance expenses. With straightforward installation and upkeep, this versatile solution serves sectors such as mining, construction, and manufacturing with ease. Elevate your conveyor systems to new heights of performance and dependability with our resilient Conveyor Idler.
Our advanced polyurethane products are imbued with an impressive suite of features, including exceptional resistance to wear and tear, oil, and challenging chemicals. Boasting outstanding ozone resistance, they demonstrate extraordinary resilience against aging and low temperatures. With high tear and impact resistance, they efficiently absorb vibrations, making them ideal for substantial load support. These remarkably versatile products are extensively utilized across a vast array of sectors, including national defense, mining, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment, delivering reliability and durability where it's needed most.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a superior material manufactured exclusively in our facility. Esteemed for its exceptional wear and corrosion resistance, non-stick attributes, and self-lubrication, this material surpasses traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties among engineering plastics, our roller surfaces and seat covers provide remarkable advantages over conventional materials, setting an unprecedented standard for performance and reliability.
The tapered self-aligning roller is ingeniously designed to offer steadfast support for conveyor belts and their loads, serving as a cornerstone in ensuring reliable conveyor system operation. These rollers deliver immense value and efficiency, playing a pivotal role in material conveyance. Their exceptional features have cemented their essential status across various industries. Continually advancing and refining, these rollers consistently receive accolades and trust from users, confirming their excellence and indispensable nature as time progresses.
Our company leads the industry in producing wing rollers, also known as retaining or vertical rollers. These critical components connect seamlessly to self-aligning brackets and are vital to the success of self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers are crucial in preventing belt misalignment, thereby ensuring smooth and efficient conveyor operation, which in turn enhances overall productivity and reliability.
We specialize in manufacturing parallel rollers, celebrated for their outstanding wear resistance and remarkably low friction coefficient, ensuring minimal belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil and reducing the risk of sticking even under challenging conditions. They are anti-static and resistant to fire, aging, and corrosion from acids, alkalis, and solvents. Built to withstand repeated shocks and vibrations, they perform effectively across a temperature range from -40ºC to 90ºC. With superior mechanical qualities, lightweight construction, and maintenance-free operation, our rollers ensure smooth performance and longevity, while our factory offers a comprehensive range of conveyor belt-related products to meet all your operational requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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