Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premium, high-performance component crafted with precision to seamlessly support and guide conveyor belts, ensuring uninterrupted material transportation efficiency. Fabricated from robust, durable materials, this idler is engineered to handle substantial loads and withstand the most rigorous environments. Its precision design minimizes friction and wear on conveyor belts, dramatically extending their longevity and reducing maintenance costs. Designed for user convenience, it's easy to install and maintain. The Conveyor Idler is an ideal solution across various sectors, including mining, construction, and manufacturing, elevating your conveyor system's performance with its reliability and longevity.
Our state-of-the-art polyurethane products boast an impressive array of attributes, including exceptional resistance to wear, oil, and acid-alkali. They also offer remarkable ozone resistance, aging durability, and low-temperature flexibility, along with tear and impact robustness. These products are highly elastic and absorb vibrations effectively, making them perfect for supporting heavy loads. Their versatility makes them indispensable across numerous industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material skillfully manufactured by our factory. This unique material offers superior wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from traditional metal rollers. The use of ultra-high molecular weight polyethylene (UHMW-PE), renowned for its outstanding mechanical and physical properties among engineering plastics, ensures that the roller surface and seat cover deliver superior performance benefits over conventional materials.
The tapered self-aligning roller is ingeniously designed to provide robust support for conveyor belts and their loads, acting as a vital component for ensuring stable conveyor system operations. These rollers add significant value and efficiency during use, playing a crucial role in material conveyance. Their exceptional product features have established their essential presence across diverse fields and industries. Over time, they have evolved and excelled, earning continuous acclaim and recognition from users.
Our company is at the forefront of specialized manufacturing of wing rollers, also known as retaining rollers or vertical rollers. These essential components are integral to self-aligning roller systems, connected to self-aligning brackets. Wing rollers are strategically positioned on both sides of the conveyor belt, playing a pivotal role in preventing belt misalignment and ensuring operational stability and efficiency.
We excel in producing parallel rollers, celebrated for their remarkable wear resistance and ultra-low friction, which minimizes belt wear. These rollers feature excellent self-lubricating properties, negating the need for oil, and reducing the risk of sticking in harsh conditions. With anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents, they are built to withstand repeated shocks and vibrations. Functioning effectively in temperatures from -40ºC to 90ºC, these rollers offer superior mechanical properties, lightweight construction, and maintenance-free operation, ensuring seamless performance and extended service life. Our factory also provides a comprehensive range of conveyor belt-related products to meet all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
){kind=link}