Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a remarkable solution designed to meet the diverse and demanding needs of modern material handling systems.
Exceptional Durability
Constructed with premium-grade materials, our conveyor idler exhibits outstanding resistance to wear, corrosion, and impact. It is engineered to withstand heavy loads and continuous operation, ensuring a long service life even in the harshest industrial environments such as mines, ports, and large-scale manufacturing plants.
Precision Engineering for Optimal Performance
The idler is precisely machined to maintain perfect alignment and balance. This precision significantly reduces vibration and noise during operation, leading to smoother conveyor belt movement. It also minimizes the risk of belt misalignment and premature wear, thereby enhancing the overall efficiency and reliability of the conveyor system.
Low Friction Design
Featuring advanced bearing technology and a carefully designed surface finish, our conveyor idler offers extremely low friction. This not only reduces the power consumption required to drive the conveyor but also decreases the heat generated, further contributing to the longevity of the idler and the belt.
Easy Installation and Maintenance
We understand the importance of minimizing downtime in industrial operations. Our conveyor idler is designed for straightforward installation, allowing for quick and hassle-free replacement or upgrade of existing idlers. Additionally, its modular design simplifies maintenance, enabling easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Suitable for a wide range of conveyor belt widths and types, our idler can be customized to fit specific project requirements. Whether it's a high-speed parcel sorting system, a heavy-duty ore transportation line, or a general factory conveyor, our product delivers consistent and reliable performance.
Quality Assurance and After-Sales Support
We are committed to providing top-notch quality. Each conveyor idler undergoes strict quality control procedures before leaving the factory. Moreover, our dedicated after-sales team is always ready to offer technical assistance, spare parts supply, and any other support needed to ensure the seamless operation of your conveyor system.
Choose our conveyor idler and experience enhanced productivity, reduced operating costs, and a more reliable material handling process.
Our polyurethane products boast an array of exceptional properties including wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and aging resistance. They also offer low temperature resistance, tear resistance, impact resistance, high elasticity, strong vibration absorption, and substantial load support capacity. These versatile attributes make them indispensable across numerous sectors such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our innovative roller surface material is crafted from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material surpasses conventional counterparts in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical characteristics among engineering plastics, we enhance the roller surface and seat cover. Compared with traditional materials, our choice offers remarkable advantages in performance and longevity.
Our parallel rollers are engineered for excellence, offering unparalleled wear resistance and an exceptionally low friction coefficient, preserving belt integrity. With outstanding self-lubricating properties, they operate without oil injection and remain free from jamming even under severe conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while operating in temperatures ranging from -40ºC to 90ºC. Light in weight, easy to install, and maintenance-free, our parallel rollers guarantee smooth operation and longevity, fulfilling all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is crafted using an advanced automatic cutting machine, ensuring zero deformation and chip-free results. Each cut maintains high perpendicularity and parallelism at both ends, a testament to precision engineering.
(2) With the use of a specialized boring machine, both ends of the roller pipe are expertly bored for bearing installation, achieving exceptional coaxiality. The process achieves simultaneous flatting of the end face and precise interior angle cutting.
(3) Anti-rust Painting on the inner wall of the supporting roller guarantees superior corrosion resistance, enhancing longevity and reliability.
2. Roller Shaft
Employing a slot flat double end milling machine allows for the simultaneous processing of slot flats at each end, ensuring perfect symmetry of the roller shaft.
3. Bearing:
1) Utilization of premium roller bearings from leading domestic and international brands guarantees unmatched performance and durability.
2) The semi-automatic, precise filling of low-temperature lithium-based lubricating grease eliminates future refilling and offers outstanding cold resistance.
4. Sealing
A sophisticated composite sealing mechanism combining non-contact labyrinth and contact lip seals provides remarkable protection against water and dust, ensuring a superior sealing effect.
5. Product Assembly
The adoption of automatic pressing techniques assures impeccable overall assembly accuracy for supporting rollers, delivering consistent and dependable results.
6. Welding:
Utilizing fully automated mixed gas shielded welding, this process delivers exceptional seam quality and precision. Together with dust removal systems, it ensures a safe, efficient, eco-friendly, and healthy working environment.
7. Coating:
A cutting-edge, dust-free, and eco-friendly automatic coating line facilitates seamless processes from loading to packaging. It ensures effective exhaust gas treatment, promoting a sustainable and clean production environment.
A comprehensive range of products including rollers, idlers, pulleys, rubber belts, and belt conveyors are available, each designed to meet diverse industrial needs and applications.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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