Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler epitomizes engineering excellence, crafted to deliver unmatched support and precise guidance for conveyor belts, ensuring seamless material transport. Built for resilience and durability, this premium idler is engineered to endure heavy loads and withstand the harshest environments. Its advanced design dramatically reduces friction and wear on conveyor belts, extending their lifespan significantly and lowering maintenance costs. Designed with user-friendliness in mind, it guarantees straightforward installation and maintenance, making it an ideal solution for industries such as mining, construction, and manufacturing. Enhance your conveyor systems' efficiency with our reliable and long-lasting Conveyor Idler.
Our state-of-the-art polyurethane products boast exceptional features, including outstanding wear, oil, and acid and alkali resistance. They also offer remarkable ozone and aging resistance and impressive low-temperature resilience, combined with exceptional tear and impact resistance. With superior elasticity and excellent vibration absorption, they are perfect for supporting heavy loads. These versatile products are widely used across numerous sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface incorporates ultra-high molecular weight polyethylene pipe, a high-performance material produced exclusively by our factory. This remarkable material excels in wear and corrosion resistance, non-adhesive properties, and self-lubrication, setting it apart from typical metal rollers. The use of UHMW-PE, renowned for its exceptional mechanical and physical properties among engineering plastics, ensures that the roller surface and seat cover deliver performance benefits that far surpass those of conventional materials.
The tapered self-aligning roller is expertly designed to provide robust support for conveyor belts and the materials they transport, acting as a crucial component to maintain the reliability of conveyor systems. These rollers offer substantial functionality and efficiency, underscoring their vital role in material transport. Their exceptional characteristics have solidified their indispensable presence across various industries. Over time, they have evolved and prospered, consistently earning acclaim from users.
Our company is a trailblazer in the specialized crafting of wing rollers, also known as retaining rollers or vertical rollers. These essential components, integrated with self-aligning brackets, are crucial in self-aligning roller systems. Positioned strategically on either side of the conveyor belt, wing rollers play an instrumental role in preventing belt misalignment, ensuring operational stability and maximum performance.
We excel in producing parallel rollers, celebrated for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers feature remarkable self-lubricating properties, eliminating the need for oiling and reducing sticking risks in challenging conditions. They provide anti-static properties and resistance to combustion, aging, and corrosion by acids, alkalis, and organic solvents. Able to withstand repeated shocks and vibrations, these rollers operate effectively between -40ºC and 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation guarantee smooth functionality and extended service life. Our factory also offers a comprehensive range of products related to conveyor belts to meet your every requirement.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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