Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler stands as a testament to engineering excellence, crafted to satisfy the multifaceted and rigorous demands of today's advanced material handling infrastructure.
Exceptional Durability
Fashioned from top-tier materials, our conveyor idler triumphs with superior resilience against wear, corrosion, and impact forces. It is adeptly designed to endure formidable loads and ceaseless operation, promising an extended lifespan even in the most challenging industrial settings like mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Expertly machined for immaculate alignment and balance, the idler drastically mitigates vibration and noise. This precision ensures seamless conveyor belt movement, curtails belt misalignment risks, and extends belt life, thereby boosting the system's overall efficiency and reliability.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously crafted surface finish, our conveyor idler delivers exceptionally low friction. This innovation reduces the energy needed to propel the conveyor, lessens heat production, and thereby extends the lifespan of both idler and belt.
Easy Installation and Maintenance
Aware of the critical need to curtail downtime, our conveyor idler sports a design that allows for effortless installation, facilitating swift and trouble-free replacement or upgrades of existing idlers. Its modular construction simplifies maintenance tasks, granting easy access for inspection, cleaning, and lubrication.
Versatile Application
Our idler, adaptable for a wide array of conveyor belt widths and types, can be tailored to meet specific project demands. From high-speed parcel sorting systems to robust ore transportation lines or generic factory conveyors, our product assures steady and trustworthy performance.
Quality Assurance and After-Sales Support
We pledge to uphold supreme quality standards. Each conveyor idler undergoes meticulous quality inspections prior to dispatch. Additionally, our committed after-sales team is perpetually available to provide technical guidance, parts supply, and any necessary support to guarantee your conveyor system's flawless operation.
Opt for our conveyor idler and realize elevated productivity, diminished operating expenses, and a more dependable material handling journey.
Our polyurethane innovations brim with remarkable qualities such as resistance to wear, oil, acids, alkalis, ozone, and aging. They excel in low-temperature resistance, tear resistance, impact endurance, high elasticity, superior vibration absorption, and substantial load-bearing capacity. These versatile credentials make them essential in diverse sectors including national defense, mining, machinery, chemicals, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
Our trailblazing roller surface material is crafted from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This superior material eclipses traditional counterparts in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its mechanical and physical supremacy in engineering plastics, we enhance the roller surface and seat cover, offering marked advantages in performance and longevity over conventional materials.
Our parallel rollers are masterfully designed for peak performance, featuring unrivaled wear resistance and an ultra-low friction coefficient that safeguards belt integrity. With remarkable self-lubricating properties, they operate oil-free and resist jamming even under extreme conditions. These rollers are antistatic, combustion-resistant, and impervious to aging, acids, alkalis, and organic solvents. They endure sustained shocks and vibrations across temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure seamless operation and longevity, addressing all conveyor belt needs within our expansive product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Experience precision with our roller pipes, expertly cut using advanced automatic machinery. Each cut is immaculate, ensuring no deformation or chips, and maintaining excellent perpendicularity and parallelism at both ends.
(2) Utilizing specialized boring machines, our roller pipes undergo simultaneous boring at both ends for bearing installation. This ensures outstanding coaxiality, with the end face flattening and interior angle cutting achieved flawlessly in one seamless operation.
(3) Our state-of-the-art anti-rust painting technology coats the inner wall of the supporting roller, delivering exceptional corrosion resistance and durability.
2. Roller Shaft
With precision engineering, our slot flat double end milling machine processes both ends simultaneously, guaranteeing perfectly symmetrical slot flats on the roller shaft.
3. Bearing:
1) We source only the finest roller bearings from leading domestic and international brands, ensuring unmatched performance and reliability.
2) Our cutting-edge semi-automatic process precisely fills the bearings with low-temperature lithium-based lubricating grease, requiring no future refilling and offering superb cold resistance.
4. Sealing
Our innovative sealing comprises a composite structure with non-contact labyrinth and contact lip components, providing superior waterproof and dustproof capabilities with remarkable sealing efficiency.
5. Product Assembly
Our automatic pressing system ensures impeccable precision in the assembly of supporting rollers, maintaining high standards of overall accuracy.
6. Welding:
Embrace the future with our fully automatic mixed gas shielded welding technology. Experience flawless seams, precise accuracy, and an environment that's safe, efficient, and eco-friendly, complete with advanced dust removal systems.
7. Coating:
Our cutting-edge, dust-free, sealed automatic coating line revolutionizes the process with automated loading, unloading, coating, palletizing, and packaging. Enjoy an eco-friendly solution with harmless exhaust gas treatment.
We offer a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, tailored to meet your diverse needs:
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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