Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, meticulously crafted component, expertly designed to provide seamless support and guidance for conveyor belts, ensuring smooth and efficient material transportation. Constructed from highly durable materials, this idler is built to withstand heavy loads and challenging operational conditions. Its precision engineering significantly reduces friction and wear on the conveyor belt, thus greatly extending its service life while cutting down on maintenance expenses. The Conveyor Idler is incredibly user-friendly, with straightforward installation and minimal maintenance demands, making it the perfect solution across industries such as mining, construction, and manufacturing. Elevate the efficiency and reliability of your conveyor system with our dependable and enduring Conveyor Idler.
Our state-of-the-art polyurethane products are renowned for their remarkable properties, including superior wear resistance, oil resistance, and resistance to acids and alkalis. They also possess outstanding ozone resistance, aging resistance, and resilience against low temperatures, in addition to tear resistance and impact resistance. Their exceptional elasticity and robust vibration absorption capabilities make them ideal for large load support. These highly versatile products are widely applied across numerous sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a distinguished high-performance material independently manufactured by our factory. This material is revered for its unparalleled wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical attributes among engineering plastics, we ensure that both the roller surface and seat cover deliver extraordinary performance advantages over conventional materials.
The tapered self-aligning roller is meticulously crafted to deliver formidable support to conveyor belts and the loads they transport, serving as a vital component to guarantee the stable operation of conveyor systems. These rollers embody significant value and effectiveness in use, ensuring their central role in material transportation. Their exemplary qualities have cemented their indispensable role across varied fields and industries. Over the years, they have continued to evolve and excel, garnering ongoing commendation and respect from users.
Our company stands as a trailblazer in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These critical components, when connected to self-aligning brackets, are essential in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a pivotal role in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We specialize in the production of parallel rollers, noted for their exceptional wear resistance and ultra-low friction coefficient, minimizing belt wear effectively. These rollers possess outstanding self-lubricating properties, removing the necessity for oil injection and reducing the risk of sticking in harsh conditions. They offer anti-static properties along with resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers function proficiently within a temperature range of -40ºC to 90ºC. Their superior mechanical characteristics, lightweight design, easy installation, and maintenance-free operation guarantee smooth performance and an extended service life. Our factory also provides a comprehensive array of conveyor belt-related products to meet all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
){kind=link}