Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a superior, high-caliber component designed with meticulous precision to flawlessly support and guide conveyor belts. This ensures smooth and efficient material transport. Built from durable materials, our idler is engineered to withstand heavy loads and demanding working conditions. Its precise design minimizes friction and wear on conveyor belts, extending their lifespan and reducing maintenance costs remarkably. User-friendly and easy to install and maintain, it stands as an ideal solution for industries such as mining, construction, and manufacturing. Elevate the efficiency of your conveyor operations with our dependable and enduring Conveyor Idler.
Our cutting-edge polyurethane products feature a remarkable spectrum of properties, including extraordinary wear, oil, acid, and alkali resistance. They also provide excellent ozone, aging, and low-temperature resilience, coupled with tear and impact resistance. Their high elasticity and superior vibration absorption capacity make them perfect for substantial load support. These adaptable products find extensive application across numerous industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material exclusively produced by our factory. This material is exceptional in wear and corrosion resistance, non-adhesion, and self-lubrication, elevating it beyond traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE)—noted for its superior mechanical and physical properties among engineering plastics—ensures that both the roller surface and seat cover outperform conventional materials.
Expertly crafted to provide outstanding support for conveyor belts and their loads, the tapered self-aligning roller is an integral component ensuring the stable operation of conveyor systems. These rollers demonstrate substantial value and efficiency during use, playing a pivotal role in material transport. Their exceptional attributes have cemented their place across diverse fields and industries. Over time, they have evolved and thrived, consistently earning praise and esteem from users.
Our company leads in the specialized production of wing rollers, also known as retaining or vertical rollers. These vital components connect to self-aligning brackets and are crucial in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play an essential role in preventing belt misalignment, ensuring operational stability and efficiency.
We specialize in manufacturing parallel rollers, distinguished by their extraordinary wear resistance and ultra-low friction coefficient, which ensure minimal belt wear. These rollers boast exceptional self-lubricating properties, negating the need for oil injection and reducing sticking risks under harsh conditions. They offer anti-static properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, they operate effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight build, easy installation, and maintenance-free operation guarantee smooth performance and extended service life. Our factory also offers a wide range of conveyor belt-related products to fulfill all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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