Product Name: Conveyor Idler
Category: Conveyor Idler
Experience unparalleled engineering brilliance with our Conveyor Idler, a masterpiece of craftsmanship that redefines material handling efficiency. This precision-engineered marvel ensures seamless alignment and elevation of conveyor belts, delivering uninterrupted material flow with exceptional accuracy. Crafted from the most resilient materials, it handles substantial payloads effortlessly, enduring even the harshest environments. Its sophisticated design reduces friction and wear, extending the lifespan of your conveyor belt while significantly reducing maintenance expenses. Tailored for user ease, it offers simple installation and maintenance, making it an invaluable asset in sectors like mining, construction, and manufacturing. Enhance your conveyor system with this sturdy and durable Conveyor Idler and observe a remarkable increase in productivity.
Our state-of-the-art polyurethane products represent the pinnacle of contemporary engineering, showcasing a vast array of extraordinary features that distinguish them. They offer unparalleled wear and oil resistance, along with formidable resilience against acids and alkalis. Further, they provide outstanding ozone and age resistance, maintaining exceptional durability even in frigid temperatures. Their superior tear resistance and remarkable impact absorption, combined with excellent elasticity and vibration damping capabilities, make them ideal for high-load scenarios. These versatile innovations find extensive application across numerous industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the groundbreaking roller surface, constructed from ultra-high molecular weight polyethylene pipe, exemplifying our factory's innovative prowess. This pioneering material surpasses traditional metal rollers with unmatched wear resistance and corrosion prevention, along with non-stick and self-lubricating properties. By leveraging the superior mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), recognized for its excellence among engineering plastics, both the roller surface and seat cover offer top-tier performance. This avant-garde design establishes a new benchmark, eclipsing traditional materials.
Discover the engineering wonder of our tapered self-aligning roller, meticulously designed to provide unwavering support for conveyor belts and their loads. This critical component guarantees the stable, efficient operation of conveyor systems, offering exceptional value and performance. These indispensable rollers earn accolades across a wide array of fields and industries. As they progress, they continue to receive widespread acclaim and admiration, solidifying their status as essential components in modern industrial applications.
Our company leads the industry in the specialized production of wing rollers, also known as retaining or vertical rollers. These essential components are crucial to the stability of self-aligning roller systems, expertly paired with self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play a vital role in preventing belt misalignment, ensuring operational stability, and optimizing system efficiency.
We excel in the crafting of parallel rollers, famed for their superior wear resistance and remarkably low friction coefficient, substantially reducing belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil application and preventing sticking, even under demanding conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Built to withstand continuous shocks and vibrations, these rollers perform flawlessly within temperatures ranging from -40ºC to 90ºC. Their exceptional mechanical properties, lightweight design, and straightforward installation and maintenance guarantee smooth, maintenance-free operation with an extended service life. Our factory also provides a comprehensive range of conveyor belt-related products to fulfill every requirement.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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