Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premium, high-quality component meticulously designed to flawlessly support and guide conveyor belts, ensuring the most seamless and efficient material transportation imaginable. Crafted from durable materials, this idler is robust enough to withstand heavy loads and the most challenging working conditions. Its precision-crafted design is engineered to minimize friction and wear on the conveyor belt, significantly extending its lifespan while dramatically reducing maintenance costs. The Conveyor Idler is user-friendly, easy to install, and maintain, making it the consummate solution for various demanding industries, including mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our reliable and long-lasting Conveyor Idler, the epitome of durability and performance.
Our innovative polyurethane products showcase a remarkable array of properties, including outstanding wear resistance, oil resistance, and resistance to acids and alkalis. They also offer exceptional ozone resistance, aging resistance, and resilience to low temperatures, coupled with impressive tear resistance and impact resistance. With high elasticity and strong vibration absorption, they are ideal for large load support capacity. These versatile products find extensive application across numerous industries, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, standing out as invaluable assets in each field.
The roller surface is ingeniously crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently produced by our factory. This material shines in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing itself significantly from conventional metal rollers. The use of ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover offer exceptional performance advantages over traditional materials, representing a significant leap forward in roller technology.
The tapered self-aligning roller is expertly crafted to provide robust support for conveyor belts and their materials, acting as an indispensable component to guarantee the stable operation of conveyor systems. These rollers offer substantial value and efficacy during use, playing an integral role in material transportation. Their exemplary product characteristics have secured their essential role across diverse fields and industries. Over time, they have continued to evolve and thrive, earning consistent praise and admiration from users, cementing their status as a cornerstone in conveyor system components.
Our company stands as a pioneer in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These essential components are seamlessly connected to self-aligning brackets and are irreplaceable in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a crucial role in preventing belt misalignment, ensuring operational stability and unparalleled efficiency. Their role in maintaining conveyor belt alignment guarantees a smooth, hassle-free operation for all conveyor systems.
We excel in the production of parallel rollers, boasting exceptional wear resistance and an ultra-low friction coefficient that ensures minimal belt wear. These rollers feature outstanding self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under harsh conditions. They offer anti-static properties and resistance to combustion, aging, as well as corrosion from acids, alkalis, and organic solvents. With the ability to endure repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation guarantee smooth performance and a prolonged service life. Our factory also provides a comprehensive range of conveyor belt-related products to meet all your unique needs, ensuring complete satisfaction and operational excellence.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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