Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premium, meticulously engineered component, designed to seamlessly support and guide conveyor belts, ensuring smooth and efficient material transport. Crafted from robust materials, this idler is built to endure heavy loads and challenging environments. Its precision design significantly reduces friction and wear on the conveyor belt, exponentially extending its lifespan while slashing maintenance costs. User-friendly and easy to install and maintain, it is the ideal solution for a multitude of industries, including mining, construction, and manufacturing. Enhance your conveyor system's performance with our reliable and durable Conveyor Idler.
Our state-of-the-art polyurethane products boast an exceptional array of properties, such as remarkable wear resistance, oil resistance, and acid and alkali resistance. They also feature resistance to ozone, aging, and low temperatures, coupled with outstanding tear and impact resistance. Their high elasticity and superb vibration absorption make them perfect for handling large loads. These versatile products find applications across numerous industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely produced by our factory. Excelling in wear and corrosion resistance, non-adhesion, and self-lubrication, it stands apart from conventional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties among engineering plastics, both the roller surface and seat cover deliver exceptional performance advantages over standard materials.
The tapered self-aligning roller is expertly engineered to provide robust support for conveyor belts and their materials, serving as a crucial component for stable conveyor system operation. These rollers demonstrate extraordinary value and effectiveness, affirming their indispensable role in material transport. Their outstanding product features have carved their essential presence across various fields and industries. Through relentless innovation and advancement, they have earned continuous praise and recognition from users.
Our company is a pioneer in the dedicated production of wing rollers, also known as retaining rollers or vertical rollers. These essential components, integral to self-aligning roller systems, are strategically positioned on either side of the conveyor belt. Wing rollers play a crucial role in preventing belt misalignment, thus ensuring operational stability and efficiency.
We lead in the production of parallel rollers, renowned for their exceptional wear resistance and an extremely low friction coefficient, ensuring minimal belt wear. These rollers exhibit outstanding self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking in tough conditions. They offer anti-static attributes and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to endure repeated shocks and vibrations, these rollers function effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical characteristics, lightweight construction, easy installation, and maintenance-free operation guarantee smooth performance and extended service life. Our factory also provides a comprehensive selection of conveyor belt-related products to cater to all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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