Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an elite, premium-quality component meticulously crafted to effortlessly support and guide conveyor belts, ensuring the smoothest and most efficient material transport imaginable. Constructed with enduring materials, this idler is engineered to withstand the heaviest loads and the most demanding environments. Its precisely-designed structure minimizes friction and wear on conveyor belts, significantly extending their operational lifespan while reducing maintenance costs. User-friendly, easy to install, and maintain, the Conveyor Idler is the perfect solution across diverse industries, including mining, construction, and manufacturing. Enhance your conveyor system's efficiency with our reliable and long-lasting Conveyor Idler.
Our cutting-edge polyurethane products are celebrated for their remarkable range of properties, including superb wear, oil, and acid-alkali resistance. Additionally, they provide exceptional ozone resistance, aging resilience, and low-temperature toughness, along with tear and impact resistance. Their high elasticity and outstanding vibration absorption make them perfect for supporting large loads. These versatile products are widely utilized across numerous sectors, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a superior high-performance material uniquely produced by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from traditional metal rollers. By employing ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties among engineering plastics, the roller surface and seat cover offer outstanding performance benefits over conventional materials.
The tapered self-aligning roller is expertly designed to deliver robust support for conveyor belts and their loads, serving as a crucial component to ensure stable operation of conveyor systems. These rollers provide substantial value and effectiveness during use, playing an essential role in material conveyance. Their exemplary product features have cemented their indispensable presence across a broad range of fields and industries. Over time, they have continued to evolve and excel, garnering ongoing praise and recognition from users.
Our company is a leader in the specialized manufacturing of wing rollers, also known as retaining rollers or vertical rollers. These vital components are connected to self-aligning brackets and are essential in self-aligning roller systems. Strategically placed on both sides of the conveyor belt, wing rollers are crucial in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in the production of parallel rollers, distinguished by their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers feature superb self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under harsh conditions. They offer anti-static properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure seamless performance and extended service life. Our factory also supplies a comprehensive array of conveyor belt-related products to meet all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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