Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a superior, high-performance component, carefully engineered to effortlessly support and guide conveyor belts, ensuring unparalleled smoothness and efficiency in material transportation. Constructed with resilient materials, this idler is robust and durable, capable of withstanding heavy loads and challenging conditions. Its precision-engineered design significantly minimizes friction and wear on the conveyor belt, greatly enhancing its lifespan while effectively reducing maintenance expenses. Designed for user-friendliness, it is easy to install and maintain, making it an ideal choice for industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our dependable and long-lasting Conveyor Idler.
Our cutting-edge polyurethane products are distinguished by an impressive array of attributes, including outstanding wear resistance, oil resistance, and acid and alkali resistance. They also provide ozone resistance, aging resistance, and resilience at low temperatures, along with tear resistance and impact resistance. Their high elasticity and strong vibration absorption capabilities render them ideal for supporting large loads. These versatile products find extensive applications across numerous sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is expertly fashioned from ultra-high molecular weight polyethylene pipe, a high-performance material crafted in-house at our factory. This material is renowned for its exceptional wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinctly surpassing conventional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver remarkable performance advantages over traditional materials.
The tapered self-aligning roller is masterfully engineered to provide robust support for conveyor belts and the materials they transport, serving as an integral component to assure the stable operation of conveyor systems. These rollers are invaluable, delivering remarkable value and efficacy in operation, ensuring they remain indispensable in material transportation. Their outstanding product qualities have solidified their essential role across a multitude of fields and industries. Over time, they have continuously evolved, earning widespread praise and admiration from users.
Our company stands as a leader in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These vital components, seamlessly integrated with self-aligning brackets, are indispensable in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a pivotal role in preventing belt misalignment, ensuring operational stability and efficiency.
We are at the forefront in manufacturing parallel rollers, known for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast superior self-lubricating properties, eliminating the need for oil injection while minimizing the risk of sticking in harsh conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively within a temperature spectrum of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure seamless performance and an extended service life. Our factory also offers an extensive range of conveyor belt-related products to comprehensively meet all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.