Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Introducing our conveyor idler, an epitome of excellence crafted to satisfy the multifaceted and rigorous demands of today's advanced material handling systems.
Exceptional Durability
Fashioned from top-tier materials, our conveyor idler stands out for its impressive resistance to wear, corrosion, and impact. Engineered to bear formidable loads and continuous use, it promises a prolonged service life even in the most challenging industrial settings, including mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Meticulously machined for impeccable alignment and balance, the idler minimizes vibration and noise, resulting in smoother conveyor belt operation. This precision mitigates risks of belt misalignment and untimely wear, enhancing the conveyor system's efficiency and dependability.
Low Friction Design
Our conveyor idler, equipped with cutting-edge bearing technology and a finely tuned surface finish, achieves exceptionally low friction. This feature not only reduces the power needed to drive the conveyor but also diminishes heat generation, thereby extending the longevity of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the criticality of minimizing downtime, our conveyor idler is crafted for easy installation, allowing swift and uncomplicated replacement or enhancement of existing idlers. Its modular design streamlines maintenance, facilitating effortless access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Tailored for diverse conveyor belt widths and types, our idler is customizable to meet specific project demands. Whether addressing a high-speed parcel sorting system, a robust ore transport line, or a general factory conveyor, our product ensures constant and dependable performance.
Quality Assurance and After-Sales Support
Our commitment to excellence is unwavering. Each conveyor idler undergoes rigorous quality control checks before leaving the factory. Our dedicated after-sales team stands ready to provide technical assistance, spare parts, and comprehensive support to ensure your conveyor system operates seamlessly.
Opt for our conveyor idler and unlock enhanced productivity, decreased operating costs, and a more reliable material handling operation.
Our polyurethane products are renowned for an array of outstanding properties: wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and aging resistance. They excel in low temperature resistance, tear resistance, impact resistance, high elasticity, strong vibration absorption, and superior load support capacity. These remarkable features render them essential in diverse sectors including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Crafted with ingenuity, our roller surface material utilizes ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material surpasses traditional counterparts by offering superior wear resistance, corrosion resistance, non-adhesion, and self-lubrication. Leveraging ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its exceptional mechanical and physical attributes among engineering plastics, enhances the roller surface and seat cover, providing unmatched performance and durability.
Engineered for supreme performance, our parallel rollers boast unmatched wear resistance and an exceptionally low friction coefficient, preserving belt integrity. With stellar self-lubricating properties, they operate oil-free and resist jamming under severe conditions. These rollers are antistatic, combustion-resistant, and impervious to aging, acids, alkalis, and organic solvents, enduring repeated shocks and vibrations while functioning in temperatures from -40ºC to 90ºC. Lightweight, simple to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, meeting all conveyor belt requirements across our extensive product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Utilizing advanced automatic cutting technology, the roller pipe is crafted without any deformation or chips, ensuring precision. The perpendicularity between the fracture and pipe, along with high parallelism across the ends, is meticulously maintained.
(2) The roller pipe benefits from a specialized boring machine, achieving simultaneous boring at both ends where bearings are mounted, guaranteeing exceptional coaxiality. This one-step process also includes end face flattening and precise interior angle cutting.
(3) An anti-rust painting is meticulously applied to the inner wall of the supporting roller, providing superior corrosion resistance for long-lasting performance.
2. Roller Shaft
Employing a slot flat double end milling machine, we ensure simultaneous processing of the slot flat at both ends, achieving perfect symmetry of the roller shaft.
3. Bearing:
1) We incorporate premium roller bearings from both domestic and international leading brands, ensuring optimal performance and reliability.
2) Utilizing a semi-automatic process, we achieve precise, quantitative filling of low-temperature lithium-based lubricating grease, eliminating the need for future top-ups and offering excellent cold resistance.
4. Sealing
Featuring a sophisticated composite sealing structure, the non-contact labyrinth and contact Lip design deliver outstanding waterproof and dustproof capabilities with superior sealing effectiveness.
5. Product Assembly
An automatic pressing method is adopted, ensuring impeccable assembly accuracy for supporting rollers, enhancing durability and efficiency.
6. Welding:
Our fully automatic mixed gas shielded welding technique guarantees superior welding seam quality and precision. Equipped with dust removal systems, the process is safe, efficient, environmentally friendly, and promotes a healthier workspace.
7. Coating:
Through a state-of-the-art dust-free sealed automatic coating line, we achieve automated loading, unloading, coating, palletizing, and packaging. This system ensures the eco-friendly treatment of exhaust gases, fulfilling the highest environmental standards.
We offer a comprehensive range of products including rollers, idlers, pulleys, rubber belts, and belt conveyors, tailored to meet diverse industrial needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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