Product Name: Conveyor Idler
Category: Conveyor Idler
Discover our Conveyor Idler, an exceptional, high-grade component that has been meticulously designed to flawlessly support and guide conveyor belts. This ensures smooth and ultra-efficient material transportation. Manufactured with the utmost care using durable materials, this idler is engineered to withstand heavy loads and the most challenging conditions. Its precision-engineered design effectively minimizes friction and wear on the conveyor belt, significantly prolonging its lifespan and reducing maintenance expenses. User-friendly and effortlessly easy to install and maintain, the Conveyor Idler emerges as the quintessential choice for numerous industries, including mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our dependable and enduring Conveyor Idler.
Our cutting-edge polyurethane products are packed with impressive attributes, including outstanding wear resistance, oil resistance, and acid and alkali resistance. They also demonstrate excellent ozone resistance, aging resistance, and resilience in low temperatures, coupled with tear and impact resistance. With high elasticity and strong vibration absorption, these products are ideal for providing large load support capacity. Widely applicable across numerous industries, our products are extensively utilized in national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our roller surfaces are crafted from ultra-high molecular weight polyethylene pipe, a top-tier material independently produced by our facility. This high-performance material stands out with exceptional wear and corrosion resistance, non-adhesion, and self-lubrication, elevating it above traditional metal rollers. Employing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover offer unrivaled performance advantages over conventional materials.
Introducing our tapered self-aligning roller, a masterclass in design, engineered to offer strong support for conveyor belts and the materials they transport. This pivotal component ensures the stable operation of conveyor systems. These rollers provide immense value and efficacy during use, asserting their vital role in material transportation. Their exceptional characteristics have secured their indispensable status across a range of fields and industries. Over time, they have evolved to thrive, continually receiving commendations and admiration from users.
Our company leads the industry in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. Integral components in self-aligning roller systems, these essential elements are connected to self-aligning brackets and are strategically installed on both sides of the conveyor belt. Wing rollers are paramount in preventing belt misalignment, ensuring operational stability and efficiency.
We are at the forefront of producing parallel rollers, defined by their exceptional wear resistance and ultra-low friction coefficient, which guarantees minimal belt wear. These rollers are distinguished by their outstanding self-lubricating properties, negating the need for oil injection and reducing the risk of sticking even under severe conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Able to withstand repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure seamless performance and extended service life. Our factory also supplies a comprehensive array of conveyor belt-related products tailored to meet all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.