Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a cutting-edge solution, meticulously crafted to cater to the extensive demands and multifaceted needs of today's sophisticated material handling systems.
Exceptional Durability
Built from top-tier materials, our conveyor idler showcases an extraordinary ability to resist wear, corrosion, and impact. It is expertly designed to bear substantial loads and endure continuous use, guaranteeing an extended operational life even amidst the most challenging industrial conditions like mining sites, port facilities, and large-scale manufacturing hubs.
Precision Engineering for Optimal Performance
Designed with precision machining, the idler ensures impeccable alignment and balance. This enhances operational efficiency by significantly lowering vibration and noise, promoting smoother conveyor belt function. It also reduces risks of belt misalignment and unintended wear, thereby boosting the overall productivity and reliability of your conveyor setup.
Low Friction Design
Employing state-of-the-art bearing technology and a finely-tuned surface finish, our conveyor idler stands out with its ultra-low friction. This attribute not only trims down the energy consumption needed to drive the conveyor but also minimizes heat production, further amplifying the lifespan of both the idler and the belt.
Easy Installation and Maintenance
We prioritize reducing downtime in industrial operations. Our conveyor idler is engineered for effortless installation, ensuring swift and seamless replacement or upgrading of existing idlers. Its modular design simplifies upkeep, granting easy access for component inspection, cleaning, and lubrication.
Versatile Application
Compatible with various conveyor belt widths and types, our idler is customizable to suit distinct project specifications. Be it a high-speed parcel sorting system, a robust ore transportation network, or a general factory conveyor, our solution offers reliable and consistent performance every time.
Quality Assurance and After-Sales Support
We are unwavering in our commitment to superior quality. Every conveyor idler undergoes stringent quality checks before dispatch. Additionally, our dedicated after-sales team is ever ready to provide technical support, spare parts, and any assistance necessary to ensure your conveyor system operates seamlessly.
Opt for our conveyor idler to witness enhanced productivity, reduced operational costs, and a robust, reliable material handling process.
Our polyurethane products are celebrated for their remarkable properties such as wear resistance, oil resistance, and resistance to acids, alkalis, ozone, and aging. With additional benefits like low temperature endurance, tear resistance, impact resistance, high elasticity, superior vibration absorption, and excellent load support capabilities, these versatile attributes render them vital across a myriad of industries including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our innovative roller surface material is crafted from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This advanced material far exceeds conventional options, offering unparalleled wear resistance, corrosion resistance, non-adhesion, and self-lubrication. Leveraging the exceptional mechanical and physical characteristics of ultra-high molecular weight polyethylene (UHMW-PE), we enhance our roller surfaces and seat covers. Compared to traditional materials, our choice provides significant advantages in both performance and longevity.
Our parallel rollers are engineered for excellence, offering unparalleled wear resistance and an exceptionally low friction coefficient, ensuring belt preservation. Their outstanding self-lubricating properties enable operation without oil injection, remaining jam-free even under severe conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while operating in temperatures ranging from -40ºC to 90ºC. Light in weight, easy to install, and maintenance-free, our parallel rollers guarantee smooth operation and longevity, fulfilling all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
INTRODUCTION TO THE ROLLER PROCESS FLOW
1. Roller Body:
(1) Our roller pipe utilizes an advanced automatic cutting machine, ensuring no deformation or chips during the cutting process. Achieve unparalleled perpendicularity between the fracture and the pipe, coupled with superb parallelism at both ends.
(2) The roller pipe employs a specialized boring machine, allowing both ends-where bearings are housed-to be bored simultaneously. Experience high coaxiality alongside seamless end-face flattening and interior angle cutting in a single operation.
(3) Anti-rust Painting on the inner wall of the supporting roller ensures exceptional corrosion resistance, offering a protective shield against wear.
2. Roller Shaft
Utilize a precise slot flat double end milling machine for simultaneous processing, ensuring symmetrical slot flats on both ends of the roller shaft, enhancing balance and performance.
3. Bearing:
1) We incorporate roller bearings from top-tier domestic and international brands, ensuring reliability and longevity.
2) Enjoy the benefits of semi-automatic quantitative filling of low-temperature lithium-based lubricating grease, eliminating the need for future refilling while offering excellent cold resistance.
4. Sealing
Employ a composite sealing structure combining non-contact labyrinth and contact Lip, providing superior waterproof and dustproof capabilities with outstanding sealing effectiveness.
5. Product Assembly
Embrace automatic pressing techniques, ensuring exquisite overall assembly precision of the supporting rollers, offering seamless integration.
6. Welding:
Implement fully automatic mixed gas shielded welding, delivering exceptional seam quality and precise welding accuracy. Equipped with advanced dust removal systems, it is safe, efficient, environmentally friendly, and health-conscious.
7. Coating:
Utilize a state-of-the-art dust-free sealed and environmentally friendly automatic coating line, enabling automatic loading, unloading, coating, palletizing, packaging, and eco-friendly exhaust gas treatment.
We provide a wide array of rollers, idlers, pulleys, rubber belts, and belt conveyors, catering to diverse industrial needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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