Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, high-quality component meticulously crafted to flawlessly support and direct conveyor belts, guaranteeing smooth and efficient material transportation. Built with robust materials, this idler stands resilient against heavy loads and challenging environments. Its precision-engineered design expertly minimizes friction and wear on the conveyor belt, significantly prolonging its lifespan while slashing maintenance costs. The Conveyor Idler is user-friendly, featuring simple installation and easy maintenance, making it the perfect solution for a myriad of industries, including mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our durable and reliable Conveyor Idler, designed for enduring performance.
Our cutting-edge polyurethane products exhibit an extraordinary array of properties, including remarkable wear resistance, oil resistance, and acid and alkali resistance. They also provide ozone resistance, aging resistance, and resilience in low temperatures, paired with tear resistance and impact resistance. Their high elasticity and strong vibration absorption make them ideal for delivering substantial load support capacity. These versatile products are extensively employed across numerous industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, ensuring optimal performance in every application.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently manufactured by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from conventional metal rollers. Employing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties among engineering plastics, guarantees that both the roller surface and seat cover deliver exceptional performance advantages over traditional materials, enhancing the efficacy and longevity of your conveyor systems.
The tapered self-aligning roller is masterfully designed to provide steadfast support for conveyor belts and the materials they transport, serving as a vital component to ensure the stable operation of conveyor systems. These rollers demonstrate substantial value and effectiveness during use, cementing their pivotal role in material transportation. Their outstanding product characteristics have solidified their indispensable status across various fields and industries. Over time, they have continued to innovate and flourish, garnering continuous acclaim and admiration from users worldwide.
Our company is a pioneer in the specialized production of wing rollers, also referred to as retaining rollers or vertical rollers. These essential components are interconnected with self-aligning brackets and are crucial in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a pivotal role in averting belt misalignment, thereby ensuring operational stability and efficiency, making them indispensable components for any efficient conveyor system.
We excel in manufacturing parallel rollers, distinguished by their superb wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast excellent self-lubricating properties, obviating the need for oil injection and mitigating the risk of sticking under harsh conditions. They feature anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and prolonged service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet all your requirements, ensuring seamless integration and enhanced system efficiency.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.