Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as an exceptional, premium-grade component, expertly designed to seamlessly support and guide conveyor belts, ensuring uninterrupted and highly efficient material transportation. Fabricated with robust materials, this idler is engineered to endure heavy-duty loads and the harshest environments. Its precision-crafted design minimizes friction and belt wear, significantly extending the belt's life while reducing maintenance costs. User-friendly and effortless to install and maintain, the Conveyor Idler is the ideal choice for a multitude of industries, including mining, construction, and manufacturing. Elevate your conveyor system's performance with our reliable and resilient Conveyor Idler.
Our state-of-the-art polyurethane products boast an impressive array of characteristics, such as exceptional wear resistance, along with oil, acid, and alkali resistance. They also offer protection against ozone, aging, and low temperatures, in addition to tear and impact resistance. Their high elasticity and superior vibration absorption make them perfect for supporting substantial loads. These versatile products find extensive applications across numerous sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface features ultra-high molecular weight polyethylene pipe, a high-performance material exclusively produced by our factory. This remarkable material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from conventional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, the roller surface and seat cover offer unparalleled performance advantages over standard materials.
The tapered self-aligning roller is expertly engineered to provide robust support for conveyor belts and the materials they carry, serving as an indispensable component for ensuring the stable operation of conveyor systems. These rollers showcase immense value and effectiveness in use, highlighting their vital role in material transportation. Their outstanding product features have cemented their essential status across diverse fields and industries. Through continuous innovation and development, they have earned unwavering acclaim and admiration from users.
Our company is a pioneer in the specialized production of wing rollers, also referred to as retaining rollers or vertical rollers. These critical components are connected to self-aligning brackets and play a crucial role in self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers are pivotal in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We are at the forefront of producing parallel rollers, noted for their exceptional wear resistance and extremely low friction coefficient, which ensures minimal belt wear. These rollers exhibit excellent self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking in challenging conditions. They possess anti-static characteristics and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical features, lightweight design, easy installation, and maintenance-free operation guarantee smooth performance and an extended service life. Our factory also provides a comprehensive range of conveyor belt-related products to meet all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.