Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our state-of-the-art conveyor idler is a pioneering solution crafted to address the versatile and rigorous demands of today's material handling systems, ensuring superior efficiency and performance.
Exceptional Durability
Engineered with top-tier materials, our conveyor idler showcases phenomenal resistance against wear, corrosion, and impact. It's meticulously designed to handle substantial loads and continuous operations, promising an extended service life in the most challenging industrial settings, including mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
The idler is crafted with exacting precision to uphold flawless alignment and balance. This meticulous engineering substantially minimizes both vibration and noise during operation, promoting seamless conveyor belt movement. It also significantly lessens the chances of belt misalignment and early wear, thereby boosting the overall efficacy and dependability of the conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology along with a meticulously engineered surface finish, our conveyor idler ensures ultra-low friction. This feature not only diminishes the power needed to drive the conveyor but also reduces heat generation, thereby extending the longevity of both the idler and the conveyor belt.
Easy Installation and Maintenance
We recognize the critical importance of minimizing downtime in industrial operations. Our conveyor idler is crafted for effortless installation, facilitating quick and trouble-free replacement or upgrading of existing idlers. Its modular design streamlines maintenance, providing straightforward access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Designed to accommodate a broad spectrum of conveyor belt widths and configurations, our idler is customizable to meet specific project needs. Whether it's for a rapid parcel sorting setup, an industrial-strength ore transport line, or a standard factory conveyor, our product consistently delivers reliable and efficient performance.
Quality Assurance and After-Sales Support
Our commitment to excellence is unwavering. Every conveyor idler undergoes rigorous quality control processes before dispatch. Furthermore, our dedicated after-sales team stands ready to provide technical support, spare parts, and any assistance necessary to ensure your conveyor system operates flawlessly.
Opt for our conveyor idler and witness a boost in productivity, a reduction in operational costs, and a more reliable material handling process.
Our polyurethane products are distinguished by an impressive range of properties, including resistance to wear, oil, acid, alkali, ozone, and aging. They excel in resisting low temperatures, tearing, and impacts while providing high elasticity, robust vibration absorption, and remarkable load support. These versatile properties render them essential across various sectors including national defense, mining, construction, chemical, textile, wood processing, printing, metallurgical, agricultural, and sports industries.
Our cutting-edge roller surface material is crafted from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This innovative material outperforms conventional alternatives in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. Utilizing ultra-high molecular weight polyethylene (UHMW-PE) with its superior mechanical and physical properties among engineering plastics, we enhance the roller surface and seat cover, delivering remarkable performance and longevity compared to traditional materials.
Our parallel rollers are designed for perfection, boasting unmatched wear resistance and a notably low friction coefficient, preserving belt integrity. With superior self-lubricating properties, they function without the need for oil injection, maintaining freedom from jamming even under extreme conditions. These rollers are antistatic, combustion-resistant, and resilient against aging, acids, alkalis, and organic solvents. They endure repeated impacts and vibrations while operating at temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, meeting all conveyor belt needs within our comprehensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is precisely crafted using an automatic cutting machine, ensuring zero deformation or residual chips during the cutting process. The cut displays exceptional perpendicularity between the fracture and pipe, while achieving superior parallelism across both ends.
(2) Employing a specialized boring machine, the roller pipe's ends are meticulously bored at the points where bearings are installed. This process ensures remarkable coaxiality, and simultaneously completes the end face flattening and interior angle cutting with precision.
(3) Rust-resistant Painting: The inner wall of the supporting roller receives a protective anti-rust coating, guaranteeing excellent corrosion resistance.
2. Roller Shaft
A slot flat double-end milling machine is used to process the slot flats on both ends simultaneously, ensuring that the roller shaft's slot flats are perfectly symmetrical.
3. Bearing:
1) Only the finest domestic and international brand roller bearings are selected, ensuring unmatched performance and durability.
2) A semi-automatic system quantitatively fills the bearings with low-temperature lithium-based lubricating grease, eliminating the need for future refills and providing excellent cold resistance.
4. Sealing
A sophisticated composite sealing structure combines non-contact labyrinth and contact Lip designs, offering superior waterproofing and dustproof capabilities with an exceptional sealing effect.
5. Product Assembly
An automated pressing system is employed to ensure the precise assembly of supporting rollers, delivering outstanding overall assembly accuracy.
6. Welding:
Utilizing fully automatic mixed gas shielded welding, we achieve top-tier welding seam quality with remarkable precision. The process includes dust removal devices, promoting a safe, efficient, environmentally friendly, and healthy work environment.
7. Coating:
Our coating process is conducted on a dust-free, sealed, and eco-conscious automated line, enabling seamless automatic loading, unloading, coating, palletizing, and packaging. Moreover, the system ensures the harmless treatment of exhaust gases.
We offer a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, catering to diverse industrial needs:
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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