Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Introducing our conveyor idler, a pinnacle of innovation crafted to address the complex and varied demands of today's advanced material handling systems. This remarkable solution is engineered to effortlessly integrate into your existing operations, providing an unparalleled performance boost.
Exceptional Durability
Crafted from top-tier materials, our conveyor idler stands as a fortress against wear, corrosion, and impact. Built to shoulder heavy burdens and endure relentless use, it promises an unrivaled lifespan even in the most challenging industrial arenas like mines, ports, and large-scale manufacturing powerhouses.
Precision Engineering for Optimal Performance
Our idler is a marvel of precision engineering, perfectly machined to ensure flawless alignment and balance. This meticulous craftsmanship drastically cuts down on vibration and noise, facilitating seamless conveyor belt operation. It also reduces the chances of belt misalignment and premature wear, thereby significantly elevating the efficiency and dependability of your entire conveyor system.
Low Friction Design
Leveraging cutting-edge bearing technology and an exquisitely crafted surface finish, our conveyor idler boasts extremely low friction levels. This innovation not only slashes the energy needed to power the conveyor but also minimizes heat production, thereby extending the life of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the critical need to limit downtime, we've designed our conveyor idler for effortless installation. Quick and uncomplicated, it allows for seamless replacement or upgrades of existing systems. Its modular design also simplifies maintenance, granting easy access for inspection, cleaning, and lubrication, ensuring your operations remain smooth and uninterrupted.
Versatile Application
Tailored to accommodate various conveyor belt widths and designs, our idler is customizable to meet your specific project needs. Whether managing a high-speed parcel sorting system, a rugged ore transport line, or a general industrial conveyor, our product delivers dependable and consistent performance across the board.
Quality Assurance and After-Sales Support
Our commitment to excellence is unwavering. Every conveyor idler undergoes rigorous quality checks before it leaves our facility. Additionally, our dedicated after-sales team remains on standby to provide technical support, spare parts, and any assistance necessary to ensure your conveyor system operates without a hitch.
Opt for our conveyor idler and unlock enhanced productivity, cut operating expenses, and strengthen the reliability of your material handling processes.
Our polyurethane products are engineered to offer unmatched wear resistance, as well as resistance to oil, acids, alkalis, ozone, and aging. They also boast low temperature resilience, tear resistance, impact resistance, high elasticity, and superior vibration absorption, making them indispensable in numerous industries including national defense, mining, construction, chemical processing, textiles, woodworking, printing, metallurgy, agriculture, and sports equipment.
Our groundbreaking roller surface material, fashioned from ultra-high molecular weight polyethylene pipes expertly extruded internally, eclipses traditional counterparts in wear resistance, corrosion resistance, and self-lubrication. By employing UHMW-PE, known for its superior mechanical and physical qualities, we elevate the roller surface and seat cover, providing significant performance and durability advantages over conventional materials.
Our meticulously engineered parallel rollers offer outstanding wear resistance and a remarkably low friction coefficient, ensuring belt integrity. With exceptional self-lubricating properties, they function without oil and resist jamming, even under harsh conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They endure repeated impacts and vibrations while operating between -40ºC and 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers deliver smooth operation and long-lasting performance, meeting every conveyor belt requirement within our vast product spectrum.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is crafted with precision using an automatic cutting machine to ensure a clean, distortion-free cut. The perpendicularity between the fracture and the pipe is impeccable, while the parallelism between the ends is exceptionally precise.
(2) Utilizing a specialized boring machine, both ends of the roller pipe, where the bearings are housed, are bored simultaneously. This ensures high coaxiality and perfects the end face flattening and interior angle cutting in a single, seamless operation.
(3) Rust-resistant painting coats the inner wall of the supporting roller, guaranteeing superior corrosion resistance for prolonged durability.
2. Roller Shaft
Employing a slot flat double end milling machine, both ends of the roller shaft are processed simultaneously, ensuring perfect symmetry of the slot flats for optimal balance and performance.
3. Bearing:
1) Premium roller bearings from top domestic and international brands ensure superior quality and performance.
2) Semi-automatic quantitative filling with low-temperature lithium-based lubricating grease eliminates the need for future refilling, offering outstanding cold resistance and durability.
4. Sealing
The innovative composite sealing structure combines non-contact labyrinth and contact lip seals, providing robust waterproof and dustproof protection with exceptional sealing effectiveness.
5. Product Assembly
Automatic pressing guarantees the precision and accuracy of the overall assembly of supporting rollers, enhancing reliability and performance.
6. Welding:
Fully automated mixed gas shielded welding delivers superior seam quality and precision. Equipped with efficient dust removal devices, this method is safe, environmentally friendly, and promotes a healthy work environment.
7. Coating:
A state-of-the-art dust-free, sealed, and eco-friendly automatic coating line conducts the entire process, from loading to packaging. This includes coating, palletizing, and ensures the harmless treatment of exhaust gases, underscoring our commitment to the environment.
We offer a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, each designed to meet the highest standards of quality and performance.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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