Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Discover the ultimate in material handling solutions with our state-of-the-art conveyor idler, meticulously crafted to address the rigorous demands of today's sophisticated industrial systems.
Exceptional Durability
Our conveyor idler is a testament to durability, constructed from top-tier materials that promise unparalleled resistance to wear, corrosion, and impact. It's ingeniously engineered to thrive under heavy-duty conditions and continuous operation, ensuring an extended lifespan even in the most challenging environments such as mining facilities, bustling ports, and expansive manufacturing hubs.
Precision Engineering for Optimal Performance
Engineered to exacting standards, each idler is crafted with precision to ensure impeccable alignment and balance. This meticulous craftsmanship reduces vibration and noise, promoting a seamless belt movement. It helps prevent misalignment and excessive wear, ultimately boosting the efficiency and dependability of your conveyor system.
Low Friction Design
Our idler boasts cutting-edge bearing technology and a smooth surface finish, resulting in minimal friction. This innovation cuts down on energy consumption and reduces heat production, extending the lifespan of both the idler and the conveyor belt, ensuring cost-effective and efficient operation.
Easy Installation and Maintenance
Recognizing the critical nature of operational uptime, our idler is designed for effortless installation, enabling quick replacements or upgrades. The modular design facilitates easy maintenance, providing straightforward access for checks, cleaning, and lubrication, minimizing operational downtimes.
Versatile Application
Our idler's adaptability is unmatched, suited for various conveyor belt widths and specifications. Whether it's a high-speed sorting system, a robust ore transport line, or a standard factory conveyor, our idler consistently delivers dependable and superior performance.
Quality Assurance and After-Sales Support
Dedicated to excellence, each idler undergoes stringent quality checks prior to dispatch. Our committed after-sales team is always on standby, offering expert technical support, spare parts, and comprehensive assistance to ensure your conveyor system operates at its peak.
Opt for our conveyor idler and witness a transformation in productivity, experience lower operational costs, and enjoy a more dependable material handling process.
Our polyurethane products are engineered to perfection, boasting superior wear, oil, acid, alkali, ozone, and aging resistance. They excel in low-temperature resilience, tear and impact resistance, high elasticity, exceptional vibration absorption, and impressive load support. These attributes render them invaluable in industries ranging from national defense to mining, construction, chemical, textiles, wood processing, printing, metallurgy, agriculture, and sports.
Our roller surface material, crafted from ultra-high molecular weight polyethylene pipes, outshines traditional materials in wear and corrosion resistance, non-stick properties, and self-lubrication. With UHMW-PE, known for its superior mechanical and physical traits, our roller surface and seat cover offer remarkable advantages, assuring performance and durability above standard alternatives.
Our parallel rollers redefine excellence, featuring exceptional wear resistance and minimal friction, preserving belt condition. They self-lubricate without oil and resist jamming under harsh conditions. These rollers are antistatic, flame retardant, and resistant to aging, acids, alkalis, and solvents. Designed to absorb shocks and vibrations, they operate efficiently in temperatures from -40°C to 90°C. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operations and long service life, accommodating all conveyor belt needs in our extensive range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
INTRODUCTION TO OUR SUPERIOR ROLLER PROCESS FLOW
1. Roller Body Excellence:
(1) Our roller pipes are crafted using state-of-the-art automatic cutting machines, ensuring zero deformation and a clean, chip-free finish. Experience unparalleled precision where the fracture maintains perfect perpendicularity with the pipe, and the parallelism of the pipe ends is unmatched.
(2) Utilizing advanced special boring machines, we achieve simultaneous boring of both ends of the roller pipe for bearing installation, guaranteeing exceptional coaxiality. The process is streamlined to include end face flattening and interior angle cutting in a single, seamless operation.
(3) Our innovative anti-rust painting on the inner walls of the supporting roller delivers superior corrosion resistance, ensuring long-lasting durability.
2. Roller Shaft Precision:
With a slot flat double end milling machine, we achieve synchronous processing at both ends of the roller shaft, ensuring impeccable symmetry for optimal performance.
3. Premium Bearings:
1) We incorporate first-class brand roller bearings from both domestic and international leaders, ensuring reliability and longevity.
2) Our semi-automatic, precisely controlled filling with low-temperature lithium-based lubricating grease negates the need for future refills, offering superb cold resistance.
4. Advanced Sealing Solutions:
Featuring a composite sealing structure that combines non-contact labyrinth and contact Lip designs, our sealing offers formidable waterproof and dustproof capabilities for exceptional longevity.
5. High-Precision Product Assembly:
Our robotic automatic pressing technology guarantees top-notch assembly accuracy for every supporting roller, ensuring dependable performance.
6. Expert Welding Techniques:
We employ fully automatic mixed gas shielded welding for exceptional seam quality and accuracy, complemented with dust removal systems for a safe, efficient, and eco-friendly operation.
7. Eco-Conscious Coating Process:
Our dust-free, sealed, and environmentally responsible automatic coating line covers everything from automatic loading and unloading to coating, palletizing, packaging, and exhaust gas treatment, ensuring the highest standards of sustainability.
A Diverse Range of Rollers and More: We offer a comprehensive selection of rollers, idlers, pulleys, rubber belts, and belt conveyors to meet varied industrial needs with excellence.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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