Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler epitomizes premium craftsmanship, meticulously designed to enhance the performance of conveyor belts. Engineered to ensure smooth material transit, it excels in efficiency. Built with durable materials, it effortlessly handles heavy loads and demanding conditions. Its precise design minimizes friction and wear, extending belt life and reducing maintenance expenses. With user-friendly installation and maintenance features, it is indispensable across industries, including mining, construction, and manufacturing. Enhance your conveyor system's performance with our reliable, robust, and long-lasting Conveyor Idler.
Our innovative polyurethane products are a testament to modern engineering excellence, offering a wide range of exceptional properties such as superior wear resistance, oil resistance, and resilience to acids and alkalis. Additionally, they boast ozone resistance, aging resistance, and low-temperature durability, with impressive tear resistance and impact absorption. Their notable elasticity and vibration damping make them ideal for high-load applications. These versatile products are extensively utilized in diverse sectors, from national defense and mining machinery to construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
The roller surface, crafted from ultra-high molecular weight polyethylene pipe, is a high-performance innovation produced exclusively by our factory. This material surpasses traditional metal rollers with exceptional wear resistance, corrosion prevention, non-stick properties, and self-lubrication. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for superior mechanical and physical properties among engineering plastics, both the roller surface and seat cover deliver outstanding performance, outmatching conventional materials.
The tapered self-aligning roller is an engineering marvel, providing robust support to conveyor belts and their material loads. As a vital component, it ensures the stable operation of conveyor systems, offering significant value and efficiency in material transportation. Its exceptional product characteristics have established its necessity across numerous industries. As development continues, it consistently garners praise and admiration from users.
Our company is a leader in specialized wing roller production, also known as retaining or vertical rollers. Integral to self-aligning roller systems, these components are expertly linked to self-aligning brackets. Strategically positioned on both sides of conveyor belts, wing rollers are crucial in preventing belt misalignment, ensuring operational stability, and maximizing efficiency.
We specialize in crafting parallel rollers, renowned for outstanding wear resistance and an extremely low friction coefficient, minimizing belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil injection and preventing sticking, even in challenging conditions. They are anti-static and resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, these rollers perform flawlessly in temperatures ranging from -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and ease of installation and maintenance ensure smooth, maintenance-free operation and extended service life. Our factory also provides a comprehensive range of conveyor belt-related products to meet every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.