Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a high-quality, precision-crafted component designed to optimally support and guide conveyor belts for smooth, efficient material transport. Built with robust materials, it is engineered to endure heavy loads in demanding environments. The precision design significantly reduces friction and wear on the belt, thereby extending its lifespan and minimizing maintenance costs. Easy to install and maintain, this idler is an ideal choice for industries like mining, construction, and manufacturing. Enhance your conveyor system's efficiency with our reliable and durable Conveyor Idler.
Our advanced polyurethane products boast exceptional properties, including superb wear resistance, oil resistance, and protection against acids and alkalis. They also resist ozone, aging, and low temperatures, offering tear and impact resistance. With high elasticity and superior vibration absorption, they are perfect for supporting heavy loads. These versatile products are utilized across diverse sectors such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely produced by our factory. This material offers exceptional wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from standard metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), which boasts superior mechanical and physical properties among engineering plastics, both the roller surface and seat cover provide remarkable performance benefits over conventional materials.
The tapered self-aligning roller is expertly designed to provide robust support for conveyor belts and the materials they transport, serving as a critical component for the stable operation of conveyor systems. These rollers offer immense value and effectiveness, affirming their vital role in material transportation. Their outstanding product characteristics have cemented their essential status across various fields and industries. Through ongoing innovation and development, they consistently receive praise and admiration from users.
Our company leads in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These crucial components are integral to self-aligning roller systems, linked to self-aligning brackets. Installed strategically on either side of the conveyor belt, wing rollers play a key role in preventing belt misalignment, ensuring operational stability and efficiency.
We are pioneers in producing parallel rollers, noted for their remarkable wear resistance and extremely low friction coefficient, ensuring minimal belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil injection and reducing sticking risks in tough conditions. With anti-static properties, resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents, they withstand shocks and vibrations in temperatures from -40ºC to 90ºC. Their superior mechanical features, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.