Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a paragon of premium craftsmanship, meticulously designed to enhance the support and seamless operation of conveyor belts. It's engineered to ensure material transportation flows with impeccable efficiency. Crafted from the most resilient materials, this idler effortlessly handles heavy loads in challenging environments. The precision engineering minimizes friction and wear, extending the life of your conveyor belt while reducing maintenance costs. Its user-centric design makes installation and maintenance a breeze, making it an essential investment for industries like mining, construction, and manufacturing. Elevate your operational efficiency with our reliable and robust Conveyor Idler, built to last.
Our state-of-the-art polyurethane products are a testament to modern engineering brilliance, featuring an impressive range of properties such as outstanding wear, oil, acid, and alkali resistance. Their advantages extend to ozone and aging resistance, along with durability in low temperatures, making them ideal for high-load applications. These products excel in tear resistance and impact absorption, exhibiting exceptional elasticity and vibration damping. Their versatility shines across numerous industries including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
The roller surface, made from ultra-high molecular weight polyethylene pipe, is a high-performance innovation exclusively developed by our factory. This advanced material outperforms conventional metal rollers with superior wear resistance, corrosion prevention, non-stick characteristics, and self-lubricating capabilities. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its exceptional mechanical and physical properties among engineering plastics, both the roller surface and seat cover deliver unparalleled performance, vastly outclassing traditional materials.
The tapered self-aligning roller is an engineering feat, expertly crafted to support conveyor belts and their material loads robustly. As an integral component, it stabilizes conveyor systems, delivering immense value and efficiency in material transport. These rollers' exceptional attributes have established their necessity across a wide range of industries. As they continually evolve and refine, they consistently earn accolades and appreciation from users for their dependable and innovative contributions.
Our company leads in the specialized production of wing rollers, also known as retaining or vertical rollers. These essential components, strategically connected to self-aligning brackets, play a critical role in preventing belt misalignment and ensuring operational stability. By being expertly installed on both sides of conveyor belts, wing rollers maximize efficiency and operational reliability in self-aligning roller systems.
We take pride in manufacturing parallel rollers, renowned for their remarkable wear resistance and ultra-low friction coefficient that significantly reduces belt wear. These rollers exhibit excellent self-lubricating properties, eliminating the need for oil injection and preventing sticking under challenging conditions. They are anti-static, and resistant to combustion, aging, and the corrosive effects of acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, they function optimally within temperatures ranging from -40ºC to 90ºC. Their superior mechanical properties, lightweight construction, and ease of installation and maintenance ensure smooth, maintenance-free operation and a longer service life. Our factory also offers a full range of related conveyor belt products to suit every specific requirement.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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