Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is an exceptional innovation, crafted to address the multifaceted and rigorous requirements of contemporary material handling systems with unmatched efficiency.
Exceptional Durability
Crafted from top-tier materials, our conveyor idler showcases exceptional resistance to wear, corrosion, and impact. Designed to endure heavy-duty loads and relentless operation, it promises prolonged service life even in the toughest industrial settings like mines, ports, and extensive manufacturing facilities.
Precision Engineering for Optimal Performance
Our idler is meticulously engineered to ensure flawless alignment and balance. This precision drastically minimizes vibration and noise, leading to smoother conveyor belt movement. It also reduces the chances of belt misalignment and untimely wear, thereby boosting the conveyor system's overall efficiency and dependability.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously crafted surface finish, our conveyor idler features remarkably low friction. This not only curtails the energy needed to propel the conveyor but also mitigates heat generation, further extending the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the criticality of minimizing downtime in industrial operations, our conveyor idler is engineered for effortless installation, enabling swift and trouble-free replacement or upgrading of existing idlers. Moreover, its modular design simplifies maintenance, granting easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Accommodating a diverse array of conveyor belt widths and types, our idler can be tailored to meet specific project demands. Whether it's a high-speed parcel sorting system, a robust ore transportation line, or a standard factory conveyor, our product ensures consistent and dependable performance.
Quality Assurance and After-Sales Support
We are unwavering in our commitment to delivering unparalleled quality. Each conveyor idler undergoes rigorous quality control checks before dispatch. Additionally, our dedicated after-sales team is ready to provide technical support, spare parts, and any other services necessary to guarantee the flawless operation of your conveyor system.
Opt for our conveyor idler and witness a boost in productivity, a reduction in operating expenses, and a more dependable material handling process.
Our polyurethane products excel with a range of remarkable properties such as wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and aging resistance. They also provide low temperature resistance, tear resistance, impact resistance, high elasticity, superior vibration absorption, and substantial load support capacity. These versatile qualities render them crucial across diverse sectors like national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our cutting-edge roller surface material, crafted from ultra-high molecular weight polyethylene pipes expertly extruded in-house, surpasses traditional materials in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By integrating ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties among engineering plastics, we enhance the roller surface and seat cover. Compared to conventional materials, our selection offers extraordinary advantages in performance and durability.
Our parallel rollers are engineered to perfection, offering unmatched wear resistance and an incredibly low friction coefficient, preserving belt integrity. With exceptional self-lubricating properties, they function without oil injection and avoid jamming even under severe conditions. These rollers are antistatic and resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while operating in temperatures ranging from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, meeting all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe undergoes precision cutting using an automatic cutting machine, ensuring a pristine cut free from deformations or chips. The cut's perpendicularity to the pipe is exceptional, and the ends boast superior parallelism.
(2) The roller pipe employs a specialized boring machine that impeccably bores both ends for bearings installation, achieving remarkable coaxiality, and efficiently completes the end face flattening and interior angle cutting in a single operation.
(3) Anti-rust Painting on the inner wall of the supporting roller ensures superior corrosion resistance, enhancing longevity and durability.
2. Roller Shaft
A slot flat double-end milling machine is utilized to impeccably process the slots at both ends concurrently, ensuring the roller shaft's slot flatness is perfectly symmetrical.
3. Bearing:
1) Employing top-tier domestic and international roller bearing brands for unmatched reliability and performance.
2) Semi-automatic, precise filling of low-temperature lithium-based lubricating grease eradicates the need for future additions, providing excellent cold resistance.
4. Sealing
Incorporating a sophisticated composite sealing structure of non-contact labyrinth and contact lip, delivering exceptional waterproof and dustproof capabilities with a remarkable sealing effect.
5. Product Assembly
Utilizing automatic pressing techniques to guarantee the overall assembly precision of the supporting rollers, ensuring seamless integration and function.
6. Welding:
Employs state-of-the-art fully automatic mixed gas shielded welding for superior seam quality and precision, complemented by dust removal systems for a safe, efficient, eco-friendly workplace.
7. Coating:
Utilizes a cutting-edge dust-free, sealed, and environmentally friendly automatic coating line, achieving full automation in loading, unloading, coating, palletizing, packaging, and exhaust gas treatment without harm.
Providing a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, catering to all your industrial needs with precision and versatility.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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