Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an exceptional, high-quality component, expertly engineered to deliver flawless support and guidance for conveyor belts, ensuring smooth and efficient material transportation. Crafted with durable materials, this idler is built to withstand heavy loads and demanding environments. Its precision design minimizes friction and wear on the conveyor belt, significantly extending its lifespan and reducing maintenance costs. The Conveyor Idler is user-friendly, with easy installation and maintenance, making it an ideal solution across numerous industries, including mining, construction, and manufacturing. Enhance the efficiency of your conveyor system with our reliable and robust Conveyor Idler.
Our cutting-edge polyurethane products are celebrated for their extraordinary properties, including outstanding wear resistance, oil resistance, and resistance to acids and alkalis. These products also excel in ozone resistance, aging resistance, and low-temperature resilience, along with remarkable tear and impact resistance. Their high elasticity and strong vibration absorption capabilities make them ideal for providing substantial load support capacity. These versatile products find widespread application across various industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a high-performance material that our factory independently produces. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from conventional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover offer unmatched performance advantages over traditional materials.
The tapered self-aligning roller is expertly designed to provide steadfast support for conveyor belts and the materials they convey, serving as a vital component to ensure the stable operation of conveyor systems. These rollers offer exceptional value and effectiveness during use, playing a crucial role in material transportation. Their outstanding product characteristics have cemented their essential role across a wide range of fields and industries. Over time, they have continued to evolve and excel, garnering consistent praise and admiration from users.
Our company is at the forefront of specialized production of wing rollers, also known as retaining rollers or vertical rollers. These essential components are connected to self-aligning brackets and are indispensable in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are crucial in preventing belt misalignment, ensuring operational stability and efficiency.
We take pride in our production of parallel rollers, distinguished for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast outstanding self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under harsh conditions. They offer anti-static properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and extended service life. Our factory also offers a full range of conveyor belt-related products to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.