Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a remarkable solution, meticulously crafted to address the multifaceted and challenging requirements of modern material handling systems.
Exceptional Durability
Expertly constructed with premium-grade materials, our conveyor idler showcases outstanding resilience against wear, corrosion, and impact. Engineered to bear heavy loads and endure continuous operation, it guarantees an extended service life even amidst the toughest industrial settings such as mines, ports, and expansive manufacturing plants.
Precision Engineering for Optimal Performance
Precisely machined to maintain impeccable alignment and balance, our idler significantly reduces vibration and noise during operation, ensuring smoother conveyor belt movement. This precision minimizes the risk of belt misalignment and premature wear, thereby amplifying the overall efficiency and reliability of your conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously designed surface finish, our conveyor idler offers exceptionally low friction. This not only curtails the power consumption necessary to drive the conveyor but also diminishes heat generation, further extending the longevity of both the idler and the belt.
Easy Installation and Maintenance
Aware of the critical need to minimize downtime in industrial operations, our conveyor idler is designed for effortless installation, enabling swift and trouble-free replacement or upgrade of existing idlers. Its modular design simplifies maintenance, allowing for easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Our idler, suitable for a variety of conveyor belt widths and types, can be tailored to meet specific project requirements. Whether part of a high-speed parcel sorting system, a heavy-duty ore transportation line, or a general factory conveyor, our product consistently delivers reliable performance.
Quality Assurance and After-Sales Support
Committed to unsurpassed quality, each conveyor idler undergoes rigorous quality control procedures before leaving the factory. Our dedicated after-sales team stands ready to provide technical assistance, spare parts supply, and any additional support to ensure the flawless operation of your conveyor system.
Choose our conveyor idler and enjoy enhanced productivity, reduced operating costs, and a more reliable material handling process.
Our polyurethane products are celebrated for their outstanding properties, including wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and aging resistance. They also offer low temperature resistance, tear resistance, impact resistance, high elasticity, strong vibration absorption, and substantial load support capacity. These versatile attributes render them indispensable across a spectrum of industries such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our innovative roller surface material is expertly crafted from ultra-high molecular weight polyethylene pipes, extruded in-house. This material surpasses conventional options in terms of wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical characteristics among engineering plastics, we significantly enhance the roller surface and seat cover. Compared with traditional materials, our choice provides remarkable advantages in performance and longevity.
Our parallel rollers are engineered for excellence, offering unparalleled wear resistance and an exceptionally low friction coefficient to preserve belt integrity. With outstanding self-lubricating properties, they operate without oil injection and remain free from jamming even in severe conditions. These rollers are antistatic, resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while operating in temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, meeting all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is crafted using an advanced automatic cutting machine, ensuring precision with no deformation or chips during the cutting process. The perpendicularity between the fracture and the pipe is meticulously maintained, offering high parallelism at both ends for superior performance.
(2) The roller pipe is expertly processed using a specialized boring machine, achieving simultaneous boring at both ends for bearings installation. This method guarantees exceptional coaxiality, completing the end face flattening and interior angle cutting seamlessly in one continuous operation.
(3) The interior of the supporting roller features an anti-rust painting process that guarantees outstanding corrosion resistance, ensuring durability and longevity.
2. Roller Shaft
Employing a slot flat double end milling machine, the roller shaft's slot flat at both ends is precisely synchronized, ensuring symmetrical alignment for optimal balance and reliability.
3. Bearing:
1) Our selection includes top-tier roller bearings from leading domestic and international brands, ensuring quality and performance.
2) Utilizing semi-automatic quantitative filling technology, the roller bearings are filled with low-temperature resistant lithium-based lubricating grease, which eliminates the need for future refilling and offers excellent cold resistance.
4. Sealing
Featuring a composite sealing structure that combines non-contact labyrinth and contact Lip seals, this design delivers exceptional waterproof and dustproof capabilities, ensuring a superior sealing effect.
5. Product Assembly
Through the use of automatic pressing technology, we ensure precise and accurate assembly of the supporting rollers, enhancing overall product performance.
6. Welding:
Our fully automated mixed gas shielded welding technique ensures excellent seam quality and precise welding accuracy. The process is complemented by advanced dust removal systems, making it safe, efficient, environmentally friendly, and conducive to a healthy work environment.
7. Coating:
Our state-of-the-art, dust-free sealed automatic coating line delivers an eco-friendly solution. It seamlessly integrates automatic loading, unloading, coating, palletizing, packaging, and ensures the harmless treatment of exhaust gases, underscoring our commitment to environmental preservation.
We offer a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, setting new standards in quality and efficiency.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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