Product Name: Conveyor Idler
Category: Conveyor Idler
Immerse yourself in the pinnacle of mechanical innovation with our Conveyor Idler, a testament to unparalleled engineering prowess. This brilliantly designed component not only elevates but also flawlessly guides conveyor belts with exceptional precision, ensuring a smooth and continuous material transport journey. Experience heightened operational efficiency as this product, crafted from the finest and most durable materials, effortlessly supports heavy-duty payloads and withstands the most challenging environmental conditions. Its meticulously engineered structure significantly minimizes friction and wear, thereby extending the lifespan of your conveyor belt and significantly reducing maintenance expenses. With its user-centric design, the Conveyor Idler ensures easy installation and maintenance, making it an invaluable asset for sectors like mining, construction, and manufacturing. Enhance your conveyor system's performance with our steadfast and robust Conveyor Idler, and experience a noticeable surge in productivity.
Our cutting-edge polyurethane products embody the zenith of modern engineering excellence, boasting a spectacular array of advanced features. These products are renowned for their extraordinary wear and oil resistance, alongside exceptional resilience to acids and alkalis. They also excel in ozone and age resistance, demonstrating impressive durability even in low-temperature environments. With top-tier tear resistance and remarkable impact absorption capabilities, their superb elasticity and vibration damping properties render them ideal for high-load applications. These versatile innovations find extensive use across a vast array of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Presenting the roller surface ingeniously crafted from ultra-high molecular weight polyethylene pipe, an avant-garde innovation from our distinguished factory. This revolutionary material surpasses traditional metal rollers with unparalleled wear resistance, corrosion prevention, non-stick properties, and self-lubricating capabilities. By leveraging the remarkable mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), acclaimed as the finest among engineering plastics, both the roller surface and seat cover deliver supreme performance, setting a new benchmark beyond conventional materials.
Unveil the engineering triumph of the tapered self-aligning roller, meticulously crafted to provide steadfast support for conveyor belts and their material loads. This essential component ensures the stable and efficient operation of conveyor systems. By delivering exceptional value and performance, these rollers are indispensable for material transportation, earning accolades across a wide spectrum of fields and industries. As they continue to advance, they receive widespread recognition and admiration from users, strengthening their role as critical elements in contemporary industrial applications.
Our company leads the way in the specialized production of wing rollers, also known as retaining or vertical rollers. These vital components ensure the stability of self-aligning roller systems by being expertly connected to self-aligning brackets and strategically placed on both sides of conveyor belts. Wing rollers play a crucial role in preventing belt misalignment, thereby enhancing operational stability and maximizing efficiency within the conveyor system.
We specialize in the creation of parallel rollers, celebrated for their exceptional wear resistance and remarkably low friction coefficient, which significantly curtails belt wear. These rollers boast excellent self-lubricating properties, negating the need for oil and preventing adherence even under the most severe conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to endure constant shocks and vibrations, these rollers excel in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical qualities, lightweight design, and straightforward installation and maintenance ensure seamless, maintenance-free operation with an extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to satisfy every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.