Product Name: Premium Conveyor Idler for Belt Mixing in High Capacity Systems
Category: Conveyor Idler
Experience unparalleled engineering sophistication with our Premium Conveyor Idler, a masterpiece of precision and durability designed to revolutionize material handling. Witness flawless guidance and elevation of conveyor belts, ensuring continuous and precise material flow. Built from the most resilient materials, this idler effortlessly manages heavy loads in the harshest conditions. Its expertly designed features minimize friction and wear, greatly extending the lifespan of your conveyor belt and significantly reducing maintenance costs. With user-friendliness at its core, it offers easy installation and maintenance, making it indispensable in industries such as mining, construction, and manufacturing. Elevate your conveyor system's performance with this sturdy and lasting Conveyor Idler, and experience a remarkable surge in productivity.
Our state-of-the-art polyurethane products epitomize the height of contemporary engineering, distinguished by their exceptional attributes. They offer superior wear and oil resistance, alongside formidable resilience to acids and alkalis. Their exceptional ozone and age resistance ensure longevity, even in extreme cold. With superior tear resistance and impressive impact absorption, complemented by excellent elasticity and vibration damping, they are ideal for demanding high-load scenarios. These versatile products find widespread applications across numerous industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing our groundbreaking roller surface, expertly crafted from ultra-high molecular weight polyethylene pipe, showcasing our factory's innovative prowess. This advanced material surpasses traditional metal rollers with unmatched wear resistance, corrosion prevention, and self-lubricating properties. By leveraging the superior mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), a leader among engineering plastics, both the roller surface and seat cover deliver exceptional performance. This innovative design sets a new benchmark, outshining conventional materials.
Experience the engineering triumph of our tapered self-aligning roller, meticulously engineered to provide steadfast support for conveyor belts and their loads. This vital component ensures the stable and efficient functioning of conveyor systems, delivering outstanding value and performance. These essential rollers are acclaimed across a wide range of fields and industries, continuously earning praise and admiration as they evolve, securing their role as critical components in modern industrial applications.
Our company leads in the specialized production of wing rollers, also known as retaining or vertical rollers. These crucial components are integral to the stability of self-aligning roller systems, expertly incorporated with self-aligning brackets, and strategically placed on both sides of conveyor belts. Wing rollers play an essential role in preventing belt misalignment, ensuring operational stability and maximizing system efficiency.
We specialize in the production of parallel rollers, acclaimed for their remarkable wear resistance and exceptionally low friction coefficient, greatly reducing belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil and preventing sticking, even under harsh conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Engineered to withstand constant shocks and vibrations, these rollers perform superbly within temperatures ranging from -40ºC to 90ºC. Their exceptional mechanical properties, lightweight construction, and straightforward installation and maintenance ensure smooth, maintenance-free operation with extended service life. Our factory also provides a comprehensive range of conveyor belt-related products to meet diverse needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.