Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is an outstanding innovation crafted to fulfill the diverse and stringent requirements of today's sophisticated material handling systems.
Exceptional Durability
Skillfully constructed with top-tier materials, our conveyor idler boasts exceptional resistance to wear, corrosion, and impact. Designed to handle heavy loads and continuous usage, it promises a prolonged service life even in the toughest industrial settings, including mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Meticulously machined for flawless alignment and balance, this idler notably minimizes vibration and noise during operation, ensuring seamless conveyor belt movement. It effectively reduces the risk of belt misalignment and premature wear, thereby boosting the overall efficiency and dependability of your conveyor setup.
Low Friction Design
Incorporating cutting-edge bearing technology and a precisely engineered surface finish, our conveyor idler delivers remarkably low friction. This efficiency not only lowers the power needed to operate the conveyor but also reduces heat generation, extending the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the critical need to minimize downtime, our conveyor idler is designed for easy installation, facilitating quick and trouble-free replacement or upgrade of existing idlers. Its modular design further simplifies maintenance, allowing convenient access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Adaptable to a broad spectrum of conveyor belt widths and styles, our idler can be tailored to meet specific project demands. Whether for a high-speed parcel sorting system, a robust ore transportation line, or a standard factory conveyor, our product assures consistent and reliable performance.
Quality Assurance and After-Sales Support
Our unwavering commitment to excellence ensures each conveyor idler undergoes rigorous quality checks before dispatch. Additionally, our devoted after-sales team stands ready to provide technical support, spare parts, and any service required to maintain the optimal operation of your conveyor system.
Select our conveyor idler to enjoy enhanced productivity, lower operational costs, and a more dependable material handling experience.
Our polyurethane products are renowned for their exceptional properties including wear, oil, acid, alkali, ozone, and aging resistance. They excel in low temperature resistance, tear resistance, impact resistance, high elasticity, and strong vibration absorption, with substantial load support capacity. These attributes make them essential across numerous industries such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our groundbreaking roller surface material is precisely crafted from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material outperforms traditional alternatives in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties among engineering plastics, we enhance the roller surface and seat cover. Our choice offers remarkable performance and longevity advantages over conventional materials.
Our parallel rollers are designed for excellence, providing extraordinary wear resistance and an exceptionally low friction coefficient to protect belt integrity. With superior self-lubricating properties, they operate without oil injection and resist jamming under harsh conditions. These rollers are antistatic, resistant to combustion, aging, acids, alkalis, and organic solvents. They endure repeated shocks and vibrations and function in temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth, long-lasting operation, meeting all conveyor belt needs across our comprehensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Our roller pipe employs an advanced automatic cutting machine, ensuring a pristine cut with zero deformation or chips on the pipe body. The cut maintains high perpendicularity to the pipe, with superb parallelism between the pipe ends.
(2) Utilizing a specialized boring machine, the roller pipe is bored at both ends for bearing installation, achieving exceptional coaxiality. The process simultaneously flattens end faces and cuts interior angles in one seamless operation.
(3) An anti-rust paint is applied to the inner wall of the supporting roller, guaranteeing exceptional corrosion resistance.
2. Roller Shaft
Employing a slot flat double end milling machine, we simultaneously process both ends of the roller shaft, ensuring the slot flat is perfectly symmetrical.
3. Bearing:
1) We use roller bearings from top-tier domestic and international brands, ensuring unmatched reliability.
2) Semi-automatic, precise filling of low-temperature lithium-based lubricating grease ensures permanent lubrication, eliminating future filling needs, and offers excellent cold resistance.
4. Sealing
Our composite sealing structure combines non-contact labyrinth with a contact lip, providing exceptional waterproof and dustproof qualities with outstanding sealing performance.
5. Product Assembly
We employ automatic pressing techniques to ensure impeccable assembly precision of supporting rollers.
6. Welding:
Our state-of-the-art fully automatic mixed gas shielded welding system delivers superior seam quality and precision. Equipped with dust removal features, it is safe, highly efficient, and eco-friendly.
7. Coating:
Our cutting-edge, dust-free sealed, environmentally friendly automatic coating line offers seamless automation from loading and unloading to coating, palletizing, and packaging, with eco-conscious exhaust gas treatment.
We offer a wide range of products, including various rollers, idlers, pulleys, rubber belts, and belt conveyors, tailored to your needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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