Product Name: Conveyor Idler
Category: Conveyor Idler
Presenting Our Conveyor Idler: an exceptional component in our product lineup, meticulously crafted to elevate the functionality and reliability of your conveyor systems. Designed with precision and constructed using top-grade, durable materials, our idler ensures seamless support and guidance for conveyor belts. This results in smooth, efficient material transportation, even under heavy loads and challenging conditions. The impeccable design greatly reduces friction and wear on the conveyor belt, thereby significantly extending its lifespan. Maintenance costs are kept to a minimum. With its user-friendly features, the Conveyor Idler is easy to install and maintain, making it a top choice for industries such as mining, construction, and manufacturing. Trust in our dependable Conveyor Idler to boost the efficiency of your conveyor system.
Explore the remarkable world of our innovative polyurethane products, which showcase an impressive suite of properties. From exceptional wear resistance to robust oil and acid and alkali resistance, these products are engineered to perform. With added benefits like ozone resistance, aging resilience, and low-temperature endurance, they boast tear and impact resistance. Their high elasticity paired with superior vibration absorption capabilities ensures remarkable load support. These adaptable products find extensive applications across various sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Introducing our high-performance roller surface, crafted from ultra-high molecular weight polyethylene pipe—a material of superior excellence produced in our own factory. This material outshines traditional metal rollers with its exceptional wear resistance, corrosion resistance, non-adhesion, and self-lubrication properties. The use of ultra-high molecular weight polyethylene (UHMW-PE), lauded for its outstanding mechanical and physical attributes among engineering plastics, guarantees that both the roller surface and seat cover offer significant advantages, setting a new standard over conventional materials.
Our tapered self-aligning roller is a marvel of engineering excellence, designed to provide steadfast support for conveyor belts and their load. Acting as a vital component, it ensures the smooth and stable operation of conveyor systems. These rollers deliver unparalleled performance and efficacy, establishing themselves as indispensable in material transportation. Their distinguished product features have earned them acclaim across numerous industries and fields, evolving to meet ever-growing demands, and continuously receiving accolades from users.
At the forefront of innovation, our company specializes in the production of wing rollers, also recognized as retaining or vertical rollers. These crucial components are integral to self-aligning roller systems, being strategically installed on both sides of the conveyor belt. Wing rollers play a pivotal role in preserving belt alignment, maintaining operational stability, and enhancing efficiency, making them indispensable in modern conveyor systems.
Our expertise in manufacturing parallel rollers is unmatched. These rollers are distinguished by their superior wear resistance and ultra-low friction coefficient, minimizing belt wear and maximizing efficiency. Thanks to their self-lubricating properties, they eliminate the need for oil injection, reducing the risk of sticking under challenging conditions. With anti-static features and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents, they stand up to repeated shocks and vibrations without faltering. Operating efficiently in temperatures ranging from -40ºC to 90ºC, these rollers' mechanical excellence, lightweight design, straightforward installation, and maintenance-free operation assure smooth performance and an extended service life. We proudly offer a comprehensive selection of conveyor belt-related products to cater to your every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.