Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, high-quality component meticulously designed to effortlessly support and guide conveyor belts, ensuring smooth and efficient material transport. Constructed using long-lasting materials, this idler is built to withstand heavy loads and demanding environments. Its precisely-engineered design reduces friction and wear on conveyor belts, significantly extending their lifespan while decreasing maintenance expenses. User-friendly, easy to install, and maintain, the Conveyor Idler stands as a perfect solution for diverse industries, including mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our dependable and enduring Conveyor Idler.
Our cutting-edge polyurethane products feature a remarkable range of properties, including excellent wear, oil, and acid-alkali resistance. They also provide ozone resistance, aging resilience, and low-temperature tenacity, along with tear and impact resistance. Their high elasticity and superb vibration absorption make them ideal for supporting large loads. These versatile products are widely implemented across numerous sectors, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely produced by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), famed for its superior mechanical and physical properties among engineering plastics, ensures that the roller surface and seat cover provide outstanding performance benefits over conventional materials.
The tapered self-aligning roller is expertly engineered to deliver robust support for conveyor belts and their loads, serving as a critical component to ensure the stable operation of conveyor systems. These rollers offer substantial value and effectiveness during use, playing an essential role in material conveyance. Their exemplary product features have cemented their indispensable presence across a wide range of fields and industries. Over time, they have continued to evolve and excel, garnering ongoing praise and recognition from users.
Our company leads in the specialized manufacture of wing rollers, also called retaining rollers or vertical rollers. These crucial components are connected to self-aligning brackets and are vital in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are pivotal in preventing belt misalignment, ensuring operational stability and efficiency.
We specialize in the production of parallel rollers, distinguished by their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast superb self-lubricating properties, eliminating the need for oil injection and lowering the risk of sticking under harsh conditions. They offer anti-static properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers function effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure seamless performance and extended service life. Our factory also supplies a comprehensive array of conveyor belt-related products to meet all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.