Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Discover the pinnacle of modern material handling with our conveyor idler, expertly crafted to cater to the rigorous demands of contemporary industries.
Unmatched Durability
Our conveyor idler, forged from top-tier materials, stands as a beacon of durability, boasting exceptional resistance to wear, corrosion, and impact. It's meticulously engineered to endure hefty loads and relentless operation, promising an extensive service life even amidst the harshest industrial conditions, from mining and ports to expansive manufacturing facilities.
Precision Engineering for Superior Performance
Engineered with meticulous precision, our idler ensures flawless alignment and balance, drastically reducing vibration and noise. This precision engineering facilitates a seamless conveyor belt operation, mitigating the risks of belt misalignment and premature wear, thereby boosting the overall efficiency and dependability of your conveyor systems.
Innovative Low Friction Design
Incorporating cutting-edge bearing technology and a specially crafted surface finish, our conveyor idler minimizes friction remarkably. This innovative design reduces the power needed for conveyor operation and lowers heat generation, significantly extending the life of both the idler and the belt.
Effortless Installation and Maintenance
Recognizing the critical need to avoid downtime, our conveyor idler is designed for easy and quick installation, providing a seamless replacement or upgrade of existing systems. Its modular architecture greatly simplifies maintenance, offering easy access for internal inspections, cleaning, and lubrication.
Wide-Ranging Applications
Our idler is versatile, adaptable to various conveyor belt widths and types, and can be tailored to meet specific project requirements. Whether for high-speed parcel sorting, heavy-duty ore transport, or general factory conveyance, it guarantees steadfast and reliable performance across applications.
Commitment to Quality and Comprehensive Support
We assure you of unrivaled quality, with each conveyor idler undergoing stringent quality checks before dispatch. Our proactive after-sales team stands ready to provide technical guidance, supply of spare parts, and any support necessary to maintain the optimal functioning of your conveyor system.
Choose our conveyor idler to elevate productivity, curtail operational costs, and enjoy a more reliable material handling solution.
Our polyurethane products proudly exhibit a spectrum of superior properties such as wear, oil, acid, alkali, ozone, and aging resistance. They excel in low temperature resilience, tear, impact resistance, high elasticity, and robust load-bearing capabilities. These diverse attributes render them indispensable across multiple sectors, including national defense, mining, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment sectors.
Our groundbreaking roller surface material, crafted from ultra-high molecular weight polyethylene pipes extruded in-house, redefines wear resistance, corrosion resistance, non-adhesion, and self-lubrication. Utilizing UHMW-PE, known for its superior mechanical and physical properties among engineering plastics, we enhance both the roller surface and seat cover, offering marked advantages in performance and durability over traditional materials.
Expertly crafted for excellence, our parallel rollers deliver exceptional wear resistance and ultra-low friction, safeguarding belt integrity. With innate self-lubricating properties, these rollers function sans oil injection and remain jam-free even in extreme conditions. They are antistatic, combustion resistant, and impervious to aging, acids, alkalis, and solvents. Designed to withstand repeated impacts and vibrations, operable in temperatures from -40ºC to 90ºC, these lightweight rollers promise effortless installation and maintenance-free operation, ensuring smooth and enduring performance across all conveyor belt needs within our extensive product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe employs an advanced automatic cutting machine, ensuring no deformation or chipping during the precision cutting of the pipe body. This method guarantees exceptional perpendicularity between the fracture and the pipe, as well as outstanding parallelism between both ends, ensuring stellar performance.
(2) Utilizing a specialized boring machine, the roller pipe is meticulously machined to bore both ends simultaneously, where the bearings are fitted. This process achieves superior coaxiality, completing the end face flattening and interior angle cutting in a single, efficient operation.
(3) Inner wall anti-rust painting of the supporting roller is meticulously applied to ensure robust corrosion resistance, providing a long-lasting and durable surface.
2. Roller Shaft
A state-of-the-art slot flat double-end milling machine is used to synchronously process the slot flat at both ends. This precision engineering guarantees that the slot flat of the roller shaft remains perfectly symmetrical, enhancing the product's operational precision.
3. Bearing:
1) Incorporating first-class roller bearings from esteemed domestic and international brands, ensuring unmatched quality and reliability.
2) Employing semi-automatic quantitative filling with low-temperature lithium-based lubricating grease, this process eliminates the need for future maintenance while providing excellent cold resistance and enhancing the bearing's longevity.
4. Sealing
Featuring a composite sealing structure combining non-contact labyrinth and contact lip, this design excels in water and dust resistance, delivering a remarkable sealing effect suitable for a variety of demanding applications.
5. Product Assembly
Advanced automatic pressing technology is adopted to ensure the precise assembly of supporting rollers, resulting in unparalleled accuracy and consistency in product performance.
6. Welding:
Fully automatic mixed gas shielded welding is employed, producing high-quality welding seams with exceptional accuracy. Equipped with dust removal devices, this approach is safe, efficient, environmentally friendly, and promotes workplace health.
7. Coating:
A dust-free, sealed, and environmentally-friendly automatic coating line is implemented, facilitating seamless automatic loading and unloading, coating, palletizing, packaging, and the eco-friendly treatment of exhaust gases.
We offer a comprehensive range of products, including rollers, idlers, pulleys, rubber belts, and belt conveyors, catering to your varied industrial needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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