Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, high-quality component, precisely engineered to flawlessly support and guide conveyor belts, ensuring smooth, uninterrupted, and efficient material transportation. Constructed with enduring materials, this idler is robustly designed to withstand heavy loads and demanding working environments. Its precision-engineered design minimizes friction and wear on the conveyor belt, significantly extending its lifespan and reducing maintenance costs. The Conveyor Idler is user-friendly, with straightforward installation and maintenance, making it an ideal solution for industries such as mining, construction, and manufacturing. Optimize the efficiency of your conveyor system with our dependable and durable Conveyor Idler.
Our groundbreaking polyurethane products feature an impressive array of properties, including remarkable wear resistance, oil resistance, and acid and alkali resistance. They also provide ozone resistance, aging resistance, and low temperature resilience, paired with tear resistance and impact resistance. Their high elasticity and exceptional vibration absorption make them ideal for providing large load support capacity. These versatile products are extensively applied across a myriad of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted using ultra-high molecular weight polyethylene pipe, a top-tier material independently produced by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from conventional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its outstanding mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover offer unparalleled performance benefits over traditional materials.
The tapered self-aligning roller is meticulously designed to provide sturdy support for conveyor belts and the materials they convey, serving as a crucial component to ensure the stable operation of conveyor systems. These rollers demonstrate substantial value and effectiveness during use, ensuring their key role in material transportation. Their exemplary product characteristics have cemented their essential role across diverse fields and industries. Over time, they have continued to evolve and thrive, garnering continuous praise and admiration from users.
Our company is a leader in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These vital components are connected to self-aligning brackets and are indispensable in self-aligning roller systems. Installed strategically on both sides of the conveyor belt, wing rollers play an essential role in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in the production of parallel rollers, renowned for their outstanding wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast exceptional self-lubricating properties, eliminating the necessity for oil injection and minimizing the risk of sticking under harsh conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the ability to withstand repeated shocks and vibrations, these rollers function effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure seamless performance and prolonged service life. Our factory also offers a comprehensive array of conveyor belt-related products to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.