Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler embodies the height of manufacturing sophistication, precisely engineered to offer unparalleled assistance and direction for conveyor belts. Crafted for peak efficiency, it guarantees smooth, uninterrupted material conveyance across a multitude of industries. Constructed from superior-grade, resilient materials, this idler easily withstands heavy loads and demanding operating environments. Its groundbreaking design reduces friction and belt deterioration, thereby significantly extending belt longevity and reducing maintenance expenses. Simple to install and upkeep, it provides adaptability for industries such as mining, construction, and manufacturing. Elevate your conveyor systems to optimal performance and dependability with our durable Conveyor Idler.
Our advanced polyurethane products are equipped with a remarkable suite of features, including unparalleled resistance to wear, oil, and strong chemicals. They demonstrate extraordinary ozone resistance and exceptional durability against aging and low temperatures. With high tear and impact resistance, these products excel at absorbing vibrations, making them ideal for significant load support. These highly versatile products are extensively utilized across various industries, including national defense, mining, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment, showcasing their adaptability and resilience.
The roller surface is expertly fashioned from ultra-high molecular weight polyethylene pipe, a superior material produced solely within our factory. Celebrated for its extraordinary wear and corrosion resistance, non-stick characteristics, and self-lubrication, this material surpasses traditional metal rollers. By incorporating ultra-high molecular weight polyethylene (UHMW-PE), acclaimed for its outstanding mechanical and physical properties among engineering plastics, our roller surfaces and seat covers deliver remarkable benefits over conventional materials, establishing a new benchmark for performance.
The tapered self-aligning roller is artfully crafted to offer unwavering support for conveyor belts and their loads, playing a vital role in ensuring the dependable operation of conveyor systems. These rollers provide exceptional value and efficiency, serving a crucial function in material conveyance. Their remarkable features have cemented their indispensable status across numerous industries. Constantly advancing and refining, these rollers consistently earn praise and trust from users, affirming their excellence and essential nature over time.
Our company leads the industry in producing wing rollers, often referred to as retaining or vertical rollers. These vital components connect seamlessly to self-aligning brackets and are crucial to the success of self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers play an essential role in preventing belt misalignment, ensuring the conveyor operates with smoothness and efficiency, thereby boosting overall productivity and dependability.
We take pride in manufacturing parallel rollers, renowned for their exceptional wear resistance and incredibly low friction coefficient, which ensures minimal belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil and reducing the potential for sticking, even under challenging conditions. They are anti-static and resistant to fire, aging, and corrosion from acids, alkalis, and solvents. Designed to withstand repeated shocks and vibrations, they operate effectively across a temperature range of -40ºC to 90ºC. With outstanding mechanical properties, lightweight construction, and maintenance-free operation, our rollers assure smooth performance and longevity, while our factory offers a comprehensive range of conveyor belt-related products to meet all your operational requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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