Product Name: Conveyor Idler
Category: Conveyor Idler
Experience the pinnacle of engineering excellence with our Conveyor Idler, a masterpiece of premium craftsmanship. Meticulously designed to strengthen and smoothly guide conveyor belts, it ensures an uninterrupted material transport experience while significantly boosting operational efficiency. Crafted from the finest, most durable materials, this idler effortlessly manages heavy-duty loads and withstands challenging environmental conditions. Its precision-engineered design minimizes friction and wear, prolonging the life of your conveyor belt and reducing maintenance costs. Inherently user-friendly, the Conveyor Idler is incredibly easy to install and maintain, becoming an essential solution for industries like mining, construction, and manufacturing. Enhance your conveyor system's performance with our dependable, robust, and long-lasting Conveyor Idler.
Our cutting-edge polyurethane products exemplify contemporary engineering prowess, showcasing an impressive range of exceptional properties. They exhibit outstanding wear and oil resistance, in addition to resilience against acids and alkalis. Furthermore, these products excel with ozone resistance, aging resistance, and remarkable durability at low temperatures. Their exceptional tear resistance and impact absorption, combined with excellent elasticity and vibration damping capabilities, make them ideal for high-load applications. These versatile wonders find extensive application across diverse industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the roller surface engineered from ultra-high molecular weight polyethylene pipe, an innovative breakthrough exclusively developed by our factory. This advanced material far surpasses traditional metal rollers with unmatched wear resistance, corrosion prevention, non-stick attributes, and self-lubricating properties. Leveraging the outstanding mechanical and physical characteristics of ultra-high molecular weight polyethylene (UHMW-PE), acknowledged as superior among engineering plastics, both the roller surface and seat cover offer unparalleled performance, setting a new benchmark compared to conventional materials.
Discover the engineering marvel of the tapered self-aligning roller, meticulously crafted to deliver robust support for conveyor belts and their material loads. This essential component guarantees stable and efficient operation of conveyor systems. Offering exceptional value and performance, these rollers are crucial in material transportation, celebrated across numerous fields and industries. As they continue to advance, they garner widespread praise and admiration from users, solidifying their status as indispensable components in modern industrial applications.
Our company stands as a trailblazer in the specialized production of wing rollers, also known as retaining or vertical rollers. Crucial to the integrity of self-aligning roller systems, these components are expertly integrated with self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play a pivotal role in preventing belt misalignment, ensuring operational stability, and maximizing efficiency within the conveyor system.
We excel in the production of parallel rollers, renowned for their outstanding wear resistance and exceptionally low friction coefficient, which greatly reduces belt wear. These rollers possess excellent self-lubricating properties, eliminating the need for oil injection and preventing sticking even in the harshest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to endure ongoing shocks and vibrations, these rollers perform flawlessly across temperatures from -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with prolonged service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.