Product Name: Conveyor Idler
Category: Conveyor Idler
Delve into the realm of engineering sophistication with our Conveyor Idler, a true testament to premium craftsmanship. This intricately designed component elevates and guides conveyor belts with unmatched precision, ensuring an effortless material transport experience that enhances operational efficiency manifold. Forged from the most robust and enduring materials, this idler is designed to tackle heavy-duty loads and withstand the most challenging environments with ease. Its precision structure minimizes friction and wear, significantly extending the life of your conveyor belts, and remarkably reducing maintenance costs. Expertly user-friendly, the Conveyor Idler facilitates easy installation and upkeep, making it an essential tool for industries such as mining, construction, and manufacturing. Enhance your conveyor system with our resilient, robust, and lasting Conveyor Idler, and observe a profound enhancement in productivity.
Our cutting-edge polyurethane products are the epitome of contemporary engineering brilliance, showcasing a remarkable array of superior features. These products are characterized by exceptional wear and oil resistance, as well as impressive resilience to acids and alkalis. Furthermore, they excel in ozone resistance, aging resistance, and exhibit extraordinary durability even in low temperatures. Their superior tear resistance and outstanding impact absorption, coupled with excellent elasticity and vibration damping capabilities, make them perfect for high-load applications. These versatile products find extensive use across numerous industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Presenting the roller surface, crafted from ultra-high molecular weight polyethylene pipe, a unique innovation from our factory. This revolutionary material surpasses traditional metal rollers with its unparalleled wear resistance, corrosion prevention, non-stick characteristics, and self-lubricating properties. Employing the exceptional mechanical and physical attributes of ultra-high molecular weight polyethylene (UHMW-PE), recognized as the top performer among engineering plastics, both the roller surface and seat cover deliver unmatched performance, establishing a new standard compared to conventional materials.
Uncover the engineering wonder of the tapered self-aligning roller, expertly crafted to provide unwavering support for conveyor belts and their material loads. This essential component ensures the stable and efficient operation of conveyor systems. By offering exceptional value and performance, these rollers become indispensable in material transportation, earning widespread recognition across a wide array of fields and industries. As they continue to evolve, they receive extensive admiration and praise from users, further cementing their role as vital components in modern industrial applications.
Our company is at the forefront of specialized production of wing rollers, also known as retaining or vertical rollers. Vital to the stability of self-aligning roller systems, these components are adeptly connected to self-aligning brackets and strategically placed on both sides of conveyor belts. Wing rollers play a crucial role in preventing belt misalignment, thereby ensuring operational stability and maximizing efficiency within the conveyor system.
We specialize in the production of parallel rollers, highly regarded for their superior wear resistance and notably low friction coefficient, which significantly curtails belt wear. These rollers possess excellent self-lubricating properties, removing the necessity for oil application and preventing sticking even in the harshest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand continuous shocks and vibrations, these rollers deliver flawless performance in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical properties, lightweight design, and easy installation and maintenance ensure smooth, maintenance-free operation with a prolonged service life. Our factory also offers an extensive selection of conveyor belt-related products to fulfill every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.