Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a pinnacle of manufacturing excellence, engineered with precision to deliver unmatched support and guidance for conveyor belts. Designed for high efficiency, it ensures smooth, seamless material transport across various demanding industries. Fabricated from top-grade, durable materials, this idler can effortlessly handle heavy loads and withstand harsh operating conditions. Its innovative design intelligently minimizes friction and belt wear, thus remarkably prolonging belt life and significantly cutting down on maintenance costs. Easy to install and maintain, it offers exceptional versatility for sectors such as mining, construction, and manufacturing. Experience peak performance and unwavering reliability in your conveyor systems with our robust Conveyor Idler.
Our state-of-the-art polyurethane products boast a stunning array of features, including superior resistance to wear, oil, and harsh chemicals. These products also exhibit outstanding ozone resistance, along with excellent resilience against aging and low temperatures. With high tear and impact resistance, they effectively absorb vibrations, making them perfect for substantial load support. These highly adaptable products find extensive use across diverse sectors, including national defense, mining, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface is meticulously crafted from ultra-high molecular weight polyethylene pipe, a premium material produced exclusively in our factory. Renowned for its exceptional wear and corrosion resistance, non-stick properties, and self-lubrication, this innovative material outshines traditional metal rollers. By employing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical attributes among engineering plastics, our roller surfaces and seat covers deliver remarkable advantages over conventional materials, setting a groundbreaking standard for performance.
The tapered self-aligning roller is masterfully designed to provide steadfast support for conveyor belts and their loads, forming an integral part of ensuring reliable conveyor system functionality. These rollers offer immense value and efficiency, playing a critical role in material conveyance. Their outstanding features have secured their essential status across numerous industries. Continually evolving and improving, these rollers receive constant acclaim and trust from users, affirming their excellence and indispensable nature over time.
Our company is at the forefront of producing wing rollers, also known as retaining or vertical rollers. These crucial components connect to self-aligning brackets and are vital to the success of self-aligning roller systems. Strategically placed on either side of the conveyor belt, wing rollers are essential in preventing belt misalignment, ensuring the conveyor operates smoothly and efficiently, thus enhancing overall productivity and reliability.
We excel in manufacturing parallel rollers, renowned for their extraordinary wear resistance and exceptionally low friction coefficient, which ensures minimal belt wear. These rollers exhibit excellent self-lubricating properties, negating the need for oil and reducing the risk of sticking even under challenging conditions. They are anti-static and resistant to fire, aging, and corrosion from acids, alkalis, and solvents. Built to endure repeated shocks and vibrations, they function effectively across a temperature spectrum of -40ºC to 90ºC. With superior mechanical qualities, lightweight construction, and maintenance-free operation, our rollers guarantee smooth performance and longevity, while our factory provides a wide range of conveyor belt-related products to fulfill all your operational needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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