Product Name: Conveyor Idler
Category: Conveyor Idler
Experience the zenith of engineering prowess with our Conveyor Idler, an epitome of impeccable craftsmanship. This flawlessly engineered component elevates the performance of conveyor belts with unmatched precision, ensuring a seamless material transport experience. It significantly enhances operational efficiency, constructed from the finest and most durable materials, designed to withstand heavy payloads and the most challenging environmental conditions with ease. Its precision-engineered design minimizes friction and wear, thereby extending the lifespan of your conveyor belt and substantially reducing maintenance costs. Inherently user-friendly, the Conveyor Idler offers easy installation and minimal maintenance requirements, making it a vital asset for industries including mining, construction, and manufacturing. Empower your conveyor system with our reliable, robust, and enduring Conveyor Idler, and witness a remarkable increase in productivity.
Our cutting-edge polyurethane products are a testament to modern engineering excellence, featuring a stunning array of outstanding traits. These products boast remarkable wear and oil resistance, coupled with strong resilience to acids and alkalis. Furthermore, they excel in ozone resistance, longevity, and showcase incredible durability even under low-temperature conditions. With superior tear resistance and exceptional impact absorption, their excellent elasticity and vibration damping capabilities make them perfect for high-load applications. These versatile innovations are extensively employed across numerous industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Presenting the roller surface manufactured from ultra-high molecular weight polyethylene pipe, a unique innovation from our factory. This pioneering material outclasses traditional metal rollers with its exceptional wear resistance, corrosion resistance, non-stick properties, and self-lubricating features. By leveraging the outstanding mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), regarded as premier among engineering plastics, both the roller surface and seat cover provide superior performance, setting a new standard compared to conventional materials.
Discover the engineering marvel that is the tapered self-aligning roller, meticulously crafted to provide unwavering support to conveyor belts and their material loads. This critical component ensures the stable and efficient functioning of conveyor systems. By delivering extraordinary value and performance, these rollers become indispensable in material transport, gaining recognition across a diverse range of fields and industries. As they evolve, they receive widespread acclaim and respect from users, solidifying their role as essential components in modern industrial applications.
Our company stands as a pioneer in the specialized production of wing rollers, also known as retaining or vertical rollers. Essential for the stability of self-aligning roller systems, these components are expertly connected to self-aligning brackets and strategically installed on both sides of conveyor belts. Wing rollers play a crucial role in preventing belt misalignment, thereby ensuring operational stability and maximizing the efficiency within the conveyor system.
We excel in manufacturing parallel rollers, highly acclaimed for their exceptional wear resistance and notably low friction coefficient, which significantly reduces belt wear. These rollers exhibit excellent self-lubricating properties, eliminating the need for oil and preventing sticking even under the toughest conditions. They are anti-static, combustion resistant, and immune to aging and corrosion from acids, alkalis, and organic solvents. Designed to withstand constant shocks and vibrations, these rollers perform flawlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical properties, lightweight design, and easy installation and maintenance promise smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet all requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.