Product Name: Conveyor Idler
Category: Conveyor Idler
Unleash a new era of engineering perfection with our Conveyor Idler, the epitome of superior craftsmanship and industrial prowess. Meticulously crafted to reinforce and seamlessly guide conveyor belts, it assures a flawless material transport experience while significantly boosting operational productivity. Constructed from the finest and most robust materials, this idler effortlessly manages heavy-duty loads and endures even the harshest environmental conditions. Its precision-engineered design substantially lessens friction and wear, prolonging the life of your conveyor belt and dramatically reducing maintenance costs. Inherently user-friendly, the Conveyor Idler offers remarkably easy installation and maintenance, establishing itself as an indispensable asset for industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our reliable, durable, and enduring Conveyor Idler.
Our cutting-edge polyurethane products are the hallmark of modern engineering innovation, boasting an impressive array of outstanding properties. They offer exceptional wear and oil resistance, alongside resilience to acids and alkalis. These products also excel with superior ozone resistance, aging resistance, and remarkable durability even at low temperatures. With extraordinary tear resistance and impact absorption, combined with their elasticity and vibration damping capabilities, they are perfect for high-load applications. These versatile innovations find extensive applications across numerous industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Presenting the roller surface, fashioned from ultra-high molecular weight polyethylene pipe, a groundbreaking innovation exclusively produced by our factory. This advanced material surpasses traditional metal rollers with unparalleled wear resistance, corrosion prevention, non-stick attributes, and self-lubricating features. Utilizing the unmatched mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), recognized as the finest in its class among engineering plastics, the roller surface and seat cover provide superior performance, setting a new benchmark compared to conventional materials.
Step into the realm of engineering excellence with the tapered self-aligning roller, meticulously crafted to offer steadfast support for conveyor belts and their material loads. This crucial component ensures stable and efficient operation of conveyor systems. Offering remarkable value and performance, these rollers are indispensable in material transportation, gaining acclaim across various fields and industries. As they continue to evolve, they garner widespread admiration and appreciation from users, solidifying their status as essential components in modern industrial applications.
Our company stands as a pioneering leader in the specialized production of wing rollers, also known as retaining or vertical rollers. These components are vital to the structural integrity of self-aligning roller systems, expertly connected to self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play a pivotal role in preventing belt misalignment, ensuring operational stability, and enhancing efficiency within the conveyor system.
We excel in the manufacture of parallel rollers, revered for their exceptional wear resistance and extremely low friction coefficient, which significantly reduce belt wear. These rollers possess outstanding self-lubricating properties, eliminating the need for oil injection and preventing sticking even under the most challenging conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Engineered to withstand constant shocks and vibrations, these rollers perform flawlessly across temperature ranges from -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet every requirement.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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