Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a superior, high-quality component meticulously crafted to seamlessly support and guide conveyor belts, ensuring smooth and efficient material transportation. Engineered with durable materials, this idler is built to withstand heavy loads and challenging conditions. Its precision-engineered design minimizes friction and wear on the conveyor belt, significantly extending its lifespan and reducing maintenance costs. This user-friendly idler is easy to install and maintain, making it an ideal solution across various sectors, such as mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our dependable and enduring Conveyor Idler.
Our cutting-edge polyurethane products offer a remarkable range of properties, including exceptional wear resistance, oil resistance, and acid and alkali resistance. They also provide ozone resistance, aging resistance, and low-temperature resilience, along with tear and impact resistance. With impressive elasticity and strong vibration absorption, they are perfect for delivering substantial load support capacity. These versatile products find extensive applications across numerous industries, from national defense to mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently produced by our factory. It excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its outstanding mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver exceptional performance advantages over conventional materials.
The tapered self-aligning roller is expertly designed to provide robust support for conveyor belts and the materials they carry, serving as a crucial component to ensure the stable operation of conveyor systems. These rollers demonstrate substantial value and efficacy in use, playing a pivotal role in material transportation. Their exemplary product characteristics have earned them an essential role across diverse fields and industries. Over time, they have continually evolved and thrived, garnering continuous praise and admiration from users.
Our company is a pioneer in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These vital components are connected to self-aligning brackets and are indispensable in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a critical role in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in producing parallel rollers, characterized by their exceptional wear resistance and ultra-low friction coefficient, which ensures minimal belt wear. These rollers boast outstanding self-lubricating properties, eliminating the need for oil injection and reducing sticking risks under harsh conditions. They offer anti-static features and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the capability to endure repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation guarantee smooth performance and prolonged service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.