Product Name: Conveyor Idler
Category: Conveyor Idler
Immerse yourself in the epitome of engineering excellence with our Conveyor Idler, a testament to superior craftsmanship and innovation. This expertly engineered marvel serves as a vital component that elevates and precisely guides conveyor belts, ensuring a seamless material transport journey with the utmost efficiency. Constructed using the finest, most durable materials, it effortlessly accommodates heavy-duty payloads and withstands the most challenging environmental conditions. Featuring a precision-engineered structure that significantly minimizes friction and wear, it remarkably extends your conveyor belt's lifespan while substantially reducing maintenance costs. Designed for user convenience, the Conveyor Idler promises easy installation and maintenance, making it an indispensable asset in industries such as mining, construction, and manufacturing. Empower your conveyor system with our robust and enduring Conveyor Idler, and experience a profound enhancement in productivity.
Our cutting-edge polyurethane products are the epitome of modern engineering brilliance, showcasing an impressive array of outstanding features. These products stand out due to their exceptional resistance to wear, oil, acids, and alkalis. Additionally, they exhibit superior ozone resistance, age resistance, and maintain incredible durability even in low-temperature environments. With superior tear resistance and remarkable impact absorption, their excellent elasticity and vibration damping capabilities make them ideal for high-load applications. These versatile wonders are widely utilized across a diverse range of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the innovative roller surface crafted from ultra-high molecular weight polyethylene pipe, a groundbreaking development from our factory. This premium material surpasses traditional metal rollers with its exceptional wear resistance, corrosion prevention, non-stick attributes, and self-lubricating properties. By leveraging the unparalleled mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), recognized as the best in its engineering plastics class, both the roller surface and seat cover deliver superior performance, establishing a new standard that eclipses conventional materials.
Unveiling the engineering marvel of the tapered self-aligning roller, meticulously designed to provide unwavering support for conveyor belts and their material loads. This crucial component ensures the stable and efficient functionality of conveyor systems. By delivering exceptional value and performance, these rollers become indispensable in material transportation, earning widespread acclaim across various fields and industries. As they continue to evolve, they garner increasing praise and recognition from users, solidifying their reputation as essential components in modern industrial applications.
Our company leads the way in the specialized production of wing rollers, also referred to as retaining or vertical rollers. Essential to the stability of self-aligning roller systems, these components are skillfully connected to self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play a critical role in preventing belt misalignment, ensuring operational stability and maximizing efficiency within the conveyor system.
We excel in manufacturing parallel rollers, renowned for their superior wear resistance and notably low friction coefficient, which significantly minimizes belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil application and preventing sticking even under the most challenging conditions. They are anti-static, resistant to combustion, aging, and corrosion by acids, alkalis, and organic solvents. Engineered to withstand continuous shocks and vibrations, these rollers perform flawlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical attributes, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive selection of conveyor belt-related products to meet every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.