Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the apex of engineering excellence with our Conveyor Idler, a true testament to superior design and craftsmanship. This finely engineered component enhances and effortlessly guides conveyor belts, offering an unrivaled material transport experience and significantly boosting operational efficiency. Crafted from top-tier, resilient materials, the idler is adept at handling heavy-duty loads and withstanding harsh environments. Its precisely engineered design minimizes friction and wear, thereby extending the lifespan of your conveyor belt and substantially cutting down maintenance costs. Intuitively designed for straightforward installation and upkeep, the Conveyor Idler becomes an indispensable solution for industries such as mining, construction, and manufacturing. Elevate your conveyor system's productivity with our reliable, robust, and enduring Conveyor Idler.
Our state-of-the-art polyurethane products epitomize modern engineering brilliance with an impressive array of exceptional characteristics. Boasting extraordinary resistance to wear and oil, they are also resilient to acids and alkalis. Furthermore, these products excel in ozone resistance, aging resistance, and exhibit remarkable durability even at low temperatures. With superior tear resistance and impact absorption, their elasticity and vibration damping capabilities render them ideal for high-load applications. These versatile marvels find extensive application across a multitude of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the roller surface made from ultra-high molecular weight polyethylene pipe, a groundbreaking innovation uniquely produced by our factory. This pioneering material outperforms traditional metal rollers with its unparalleled wear resistance, corrosion prevention, non-stick properties, and self-lubricating characteristics. Utilizing the superior mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), hailed as the best among engineering plastics, both the roller surface and seat cover deliver exceptional performance, setting a new standard compared to conventional materials.
Experience the engineering marvel of the tapered self-aligning roller, meticulously designed to provide steadfast support for conveyor belts and their material loads. This indispensable component guarantees the stable and efficient operation of conveyor systems. Offering exceptional value and performance, these rollers play a crucial role in material transportation, earning acclaim across a wide range of fields and industries. As they evolve, they garner widespread praise and admiration from users, establishing their status as essential components in contemporary industrial applications.
Positioned at the cutting edge of specialized production, our company excels in crafting wing rollers, also known as retaining or vertical rollers. Crucial to the integrity of self-aligning roller systems, these components are expertly connected to self-aligning brackets and strategically mounted on both sides of conveyor belts. Wing rollers are vital in preventing belt misalignment, ensuring operational stability, and optimizing efficiency within the conveyor system.
Our expertise lies in the production of parallel rollers, highly regarded for their exceptional wear resistance and remarkably low friction coefficient, which significantly reduces belt wear. These rollers feature excellent self-lubricating properties, negating the need for oil application and preventing sticking even under the harshest conditions. They are anti-static, resistant to combustion, and impervious to aging and corrosion from acids, alkalis, and organic solvents. Designed to endure continuous shocks and vibrations, these rollers perform flawlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical properties, lightweight design, and ease of installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also provides a comprehensive range of conveyor belt-related products to meet every requirement.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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