Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premium, high-caliber component, meticulously crafted to seamlessly support and guide conveyor belts, ensuring effortless and highly efficient material transport. Constructed with robust and long-lasting materials, this idler is engineered to endure heavy loads and challenging environments. Its precision-engineered design effectively reduces friction and wear on conveyor belts, significantly prolonging their operational lifespan while cutting down on maintenance costs. User-friendly, and straightforward in installation and upkeep, the Conveyor Idler is the quintessential solution for a broad spectrum of industries, including mining, construction, and manufacturing. Elevate your conveyor system's performance with our trustworthy and enduring Conveyor Idler.
Our innovative polyurethane products showcase a remarkable spectrum of properties, including outstanding wear, oil, and acid-alkali resistance, making them indispensable across various industries. They offer ozone resistance and age-defying resilience, paired with low-temperature sturdiness and superior tear and impact resistance. Their exceptional elasticity and remarkable vibration absorption make them perfect for supporting heavyweight loads. These multifaceted products find extensive application in numerous domains, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely developed by our factory to excel in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from conventional metal rollers. The use of ultra-high molecular weight polyethylene (UHMW-PE), known for its exceptional mechanical and physical properties among engineering plastics, ensures that the roller surface and seat cover offer remarkable performance advantages over traditional materials.
The tapered self-aligning roller is skillfully designed to provide robust support for conveyor belts and their loads, serving as an integral component to guarantee the stable and smooth operation of conveyor systems. These rollers deliver exceptional value and efficacy in use, playing a pivotal role in material conveyance. Their exemplary product features have established their indispensable presence across diverse fields and industries. Over time, they have continued to advance and excel, earning ongoing acclaim and recognition from users.
Our company stands at the forefront in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These essential components are linked to self-aligning brackets and are crucial in self-aligning roller systems. Strategically placed on both sides of the conveyor belt, wing rollers play a critical role in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in the production of parallel rollers, renowned for their outstanding wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers possess impressive self-lubricating properties, negating the need for oil injection and minimizing the risk of sticking under arduous conditions. They exhibit anti-static properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the capability to withstand repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and a prolonged service life. Our factory also supplies an extensive range of conveyor belt-related products to fulfill all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.